K1TTT Technical Reference


How to solder PL-259’s compiled by K1VR

 

 

                         SUMMARY (LONG)

                               

                   Soldering PL-259 Connectors

                      While High in the Sky

                               

                           Compiled by

                      Fred Hopengarten K1VR

                      as of April 17, 1998

 

THE ORIGINAL QUESTION

 

> On Wed, 15 Apr 1998 Matt--K7BG <aa7bg@3rivers.net> writes:

 

I seem to have a flaky PL259 connection at the top of the tower.

What do you use to solder up their?  One of those Radio Shack

torches?  Any tips/hints?  -- Matt K7BG

=====

IRONS

 

From: "Jonathan Starr" <kalepa@maui.net>

Date: Wed, 26 Mar 1997

 

Best gun I've ever used for connectors is my Weller GT with a

single pin powerhead. The removable powerhead says 7A 120 V.A.C.

150 W.  Don't really understand how 7 amps could equate with 150

watts, but it gets nice & hot quickly, and has more reserve heat

than any "loop" type gun I've used.--Jonathan KH6X

=====

From: FXBEAMMEUP@aol.com

I use a hand held torch with small separate oxygen and propane

bottles (Radio Shack has 'em.)  The tiny flame is really hot and

you can solder the braid through the holes so fast the center

wire insulation hardly even gets warm!!  Scott  K3FXB

=====

From: "Tom Wagner" <tomwagner@mindspring.com>

Date: Fri, 17 Apr 1998

 

I didn't see anyone mention the propane torch option...I

purchased a propane (not butane) torch kit many years ago that

included a soldering tip.  It's big and crude, but it's how I

solder PL-259's indoors and out.  -- Tom N1MM

=====

Bill Turner wrote:

On the subject of soldering PL-259s, over the years I've tried

many different soldering irons, but the best one I've found is

the good 'ol Weller 250 watt soldering GUN (not iron).  The tip

is exactly the right size to solder the holes and the temperature

is hot enough without being too hot.  It goes from room

temperature to soldering temperature in about 5 seconds.  Be sure

you get the 250 watt model, not it's little brother 140 watter.

Bill W7TI wrt@eskimo.com

=====

From: Tom Wagner <tomwagner@mindspring.com>

Date: Thu, 27 Mar 1997

 

Look for a standard propane torch "kit".  Mine came with a

soldering tip.  It looks like the tip of a big old soldering

iron.  It's a little hard to manage the heat on the tip, but it's

much better than a straight flame or *yuch* a soldering gun!

 

To clean the tip, you'll need a small wire brush and a cloth.

Wear goggles if you use the wire brush. -- Tom N1MM

=====

From: Landen Stoker <KC5QDZ@iamerica.net>

Date: Thu, 16 Apr 1998

 

Sorry to here about the PL259.  I had the same problem about 2

weeks ago when I completely reworked and replaced most of my

antennas. What I use is a butane filled soldering iron by Weller,

there are several models to choose from ranging from 30 - 100

watts. I can typically solder 2-3 PL-259's on one fill up. I have

2 light duty and one heavy duty models, and I would have to say

they are a godsend when doing tower work.

 

Landen KC5QDZ@IAMERICA.NET

=====

From: Pete Smith <n4zr@contesting.com>

Date: Thu, 16 Apr 1998

 

At 10:12 PM 4/15/98, KENNETH KOCH wrote:

>this can all be avoided by purchasing a small butane solder

pencil, all of about $70-80, and they are much better than an

electric gun or pencil. besides, a 200' climb with anything

besides myself is a "drag"!

 

Actually, the Radio shack job is under $40, though additional

tips are around $10 each, but I strongly second the point.  They

make a decent amount of heat, are easy to carry, light easily --

a nice product (made in Ireland, FWIW).

 

Pete Smith N4ZR       n4zr@contesting.com

=====

From: Jack Schuster <jsschuster@snet.net>

Date: Thu, 16 Apr 1998

 

For what it's worth, I found the Radio Shack torch useless. I run

an extension cord and use a soldering gun. -- JACK W1WEF

=====

From: w5hvv@aeneas.net (Roderick M. Fitz-Randolph)

Date: Fri, 17 Apr 1998

 

I seem to swim upstream an awful lot:  I watched Mike Gibson,

KH6ND, use a Radio Shack soldering iron (changed the tip out for

one of the heavier ones so that the amount of heat sinking

ability was greater) at the 120 foot level on a day when the wind

chill was 6 (that's six) degrees.  He was soldering the spade

lugs on my rotor cable.

 

It was so cold that he climbed down at one point, found a large

cardboard box, cut it so that it made a large flat surface that

could be bent to a desired configuration, took it back up and

used that as a personal wind protector.  Doubtless it also served

to keep the wind off the butane soldering iron tip, as well.

 

I am not denigrating the other soldering irons/pencils that some

of the towertalk reflectees are boosting.  I am simply saying

that I have had good experience with the Radio Shack model.  Of

course, if you insist on trying to use the original tip (linear

tapered to a very fine, small tip designed for small printed

circuit board construction) then I could certainly understand

your comments.  The one I use has successfully transferred enough

heat to be able to properly install coax connectors on coax in

cold weather.  I really like mine.  The Radio Shack butane

soldering iron has performed yeoman service for me.

 

So there!  Take that!  In your face! <<Grin>>

 

Flame suit on.

 

Rod, N5HV         w5hvv@aeneas.net

=====

From: Al Samson <N0NQX@worldnet.att.net>

Date: Thu, 16 Apr 1998

 

Yes it is the easiest and handiest tool you can buy.  Check out

this web page for more.

 

http://www.solder-it.com

 

Press W Jones wrote:

 

Best thing I've seen in years is the "SOLDER IT" butane gear -

not only the best pencil by far, but the little "Pistol" style is

the handiest thing you could carry on a tower top. Their solder

works great, too, and if you ever see their man Fred Doob, at a

hamfest, don't miss his demo.

> Press Jones, N8UG, The Wireman, Inc., Landrum, SC 29356

> use n8ug@juno.com or (864) 895-4195 for tech help

> orders only use 800-727-WIRE(9473) or cqwire@juno.com

> www.thewireman.com      Bargains + Hamfest schedule at

> THE WIRE LINE(http://thewireman.com/wireline.html)

=====

From: Chuck <dietz@texas.net>

Date: Fri, 17 Apr 1998

Subject:  solder jobs up the tower

 

Best thing I've seen in years is the "SOLDER IT" butane gear - It

also works good with regular solder.  I find this combination the

most convenient for repairing beverage breaks.  (Along with

liquid tape.)

 

Chuck, KZ5MM

=====

From: k1am@ids.net (Jeff Bouvier)

Date: Thu, 16 Apr 1998

 

     [Solder It] is definitely the way to go. I've been using the

"pencil" for a few years and it works great. Much better than

Radio Shack butane setup.

 

     Check out http://www.solder-it.com/ .

 

Jeff Bouvier K1AM

=====

From: "M.G. Brafford" <brad4@bellatlantic.net>

Date: Thu, 16 Apr 1998

 

Check out the Solder it web site at

  http://www.solder-it.com/#BT-50

Mick  W4YV

=====

TECHNIQUE

=====

From: FSWF37A@prodigy.com (JAMES T BRANNIGAN)

Subject: [TowerTalk] Bill Orr on PL-259's

 

The key to any job is having the right tools. I use good PL-

259's, good quality cable, thin 60-40 solder and a large 100 watt

soldering IRON. A 75 - 100 watt soldering IRON has enough mass so

when applied to a connector the tip temperature will drop only

slightly.  A soldering gun has a relatively small mass. When the

soldering gun tip is applied to a PL-259, the temperature drops

and  the gun must heat up again. This is what causes the coax to

overheat.

 

>From Bill Orr's "Wire Antennas for Radio Amateurs" 1972   for

RG/8 type cable

 

+ Practice on a scrap piece of cable.

+ Slide the coupling on with the ring threads towards the open

end of the cable. (Don't laugh, I've done it backwards)

+ With a sharp utility knife circumscribe a cut, at right angles

to the cable, and remove 1 1/2 inches of the outside jacket

+ Use a vice to hold the cable.

+ Without disturbing the braid, quickly and smoothly tin the

exposed shield braid making it a solid entity. Don't overheat the

braid or   the insulation will squirt out.

+ Let the tinned shield braid cool completely.

+ The next step is to trim the soldered braid to the correct

length.  Use a miniature tubing cutter to cut the tined braid so

that 7/16 inch   is left on the cable end. Tighten the tubing

cutter slightly and rotate it around the cable. After one turn,

tighten the wheel again.   After 5 or 6 turns the cutter will

neatly slice through the tinned braid.

+ Remove the unwanted braid with diagonal cutters.

+ With a sharp utility knife cut away the inner insulation so

that 1/16 inch of insulation extends beyond the soldered braid.

+ Tin the exposed center conductor.

+ Let the center conductor cool completely.

+ Put a little silicon grease on the outer insulation and screw

on the PL-259 until it seats and the shield is visible through

all holes.

+ Place the soldering iron on the connector by the solder holes

and heat until the solder begins to flow. Flow solder into the

holes as quickly as possible. Turn the cable as necessary.

+ Let the connector cool completely.

+ Solder the center conductor.

+ Let the connector cool completely.

+ File the tip of the center conductor pin smooth.

+ Check your work.

 

This was harder to describe than it is to actually do.  I've done

hundreds of connectors this way and after a little practice it

never fails. Tinning the shield braid and using a heavy soldering

iron is the key to the process.

 

A tip for BNC and N connectors. Use curved toe nail scissors to

trim the braid.  --  Jim, WB2TPS

===========================================================

From: John Brosnahan <broz@csn.net>

Date: Fri, 28 Mar 1997

 

After posting my technique on installing PL-259s I received a

number of off-line replies about making sure to tell everyone to

tin the braid first.

 

That is precisely what I DO NOT DO and for good reasons.  The

W6SAI, Bill Orr, technique is one I used for a period of time and

it wants the braid to be tinned first as well.  And it also cuts

the braid with a tubing cutter as I also did for a period of

time.

 

Here is a brief set of comments about why I recommend NOT to tin

the braid first.

 

John  W0UN

 

-----------------

 

Addendum to the Post -- Details On Installing PL-259s

 

One reason PL-259s are not well liked is that many of the

procedures to install them take so much time.  If the proper

procedure is used the installation can be done very quickly.

This is not a big issue if you are just putting on a single

connector--but if you are putting on many connectors the wasted

time on tinning and trimming with a tubing cutter can really add

up.  I actually ENJOY installing PL-259s now that I can do it

very quickly and now that the results are so good!  Plus I enjoy

the ego trip of being the only one on my block who can put on a

PL-259 and have it look like it was done professionally.  Of

course with 160 acres I AM THE ONLY ONE ON MY BLOCK.

 

Here are a list of reasons why not to tin the braid--but if you

insist on trimming the braid then follow my procedure on cutting

the jacket and braid before tinning the braid--this way there

will be no need for the tubing cutter part  (which I don't like

because it tends to smash the braid down into the dielectric).

 

Why I don't tin the braid on RG-11 and RG-213 before installing

PL-259s.

 

1)  It takes time and that is why PL-259s are hated!

2)  It subjects the dielectric to unnecessary heat.

3)  It leaves a residue of flux (which can be cleaned--but takes

even more time) and the flux may be hygroscopic.

4)  Solder can wick under the jacket causing it to bulge and

making it more difficult to insert into the connector

 

 

Why I no longer drill out the holes.

 

Drilling out the holes to a larger size has also been suggested

and it was something I used to do on a regular basis.  I'd buy 20

PL-259s and drill them all out and then throw them into the

storage bin for later use--at least this way the drilling was

done in mass production style.

 

There is nothing wrong with drilling out the holes a bit, except

that it takes time.  It does make it easier to solder to the

(UNTINNED) braid.  Again the secret is to have a small enough tip

so that the tip can touch the braid without heating the body of

the connector until after some solder has been wicked into the

braid--then just continue the heating of the body and flow the

solder into the hole until the hole is nicely filled.  You just

have to find a soldering iron with a small enough tip while

having enough heat capacity and a high enough temperature so that

the body can be heated up very quickly.

=====

From: force12@interserv.com

 

Oh boy -- difficult to put into words; however, it is in ARRAY OF

LIGHT, so if you have a FAX, I can FAX those pages to you.  Have

a good day and 73,

               Tom, N6BT

               Force 12 Antennas and Systems

               (Home Page   http://www.QTH.com/force12)

====================================================

From: FXBEAMMEUP@aol.com

Regarding my method for 259 soldering using small torch -- first

I gently scrape braid and connector (around holes) with a razor

-- then when assembly is ready to solder I heat connector just a

little around hole and then I "go for it" by applying THIN

regular solder while applying flame at same time. (guess u just

have to practice a little--seems to work for me and results are

nice and shiny and, I believe, effective.  Solder is just regular

stuff----never heard of eutectic before my subscription to

TowerTalk -- Scott  K3FXB

=====

From: N6ZZ@aol.com

Subject: [TowerTalk] Installing Coax Connectors - Summary

 

It looks like this thread is gradually thinning out----thanks for

some very interesting comments from a multitude of folks.  We've

covered the Bill Orr procedure, the use of butane torches, "Old

Yeller" the beloved ancient Weller, professional crimping tools,

the alternative of feeding your antennas with twinlead, and

spawned a whole new series of corny limericks containing the word

"eutectic".  This productivity truly boggles the mind.  And I

think it was KE3Q who suggested a videotape of W0UN installing a

PL259 for presentation at the Dayton antenna forum....actually,

one could have a contest of all these respondent in action, using

their favorite methods....oops, Contesting is another reflector.

 

Here are a few additional responses to the query that were sent

to me directly that I wanted to pass on to the reflector:

 

---From K6NA:

 

The method mentioned to you by N4SI is pretty close, but I don't

much like the torch unless you are on a 100-ft tower and there is

no other way.

 

The key is proper pre-tinning of the undisturbed braid.  Let it

cool, and then make the cut with a miniature tubing cutter. Buy

one, they are not expensive.

 

Another key is use only teflon connectors if you don't have

perfect technique.  That way you do not melt the connector

dielectric if you are a bit slow.

 

Another hint:  The common generic "USA made" teflon PL-259's

available everywhere these days (i.e. non-Amphenol) have a design

flaw which if not addressed will lead to problems every time.

These have a body which has too large an interior diameter in the

area where the tinned braid is to be inserted.  If the braid is

smoothly pretinned, and then the connector is screwed on over the

outer jacket as it should be, you can look closely at the holes

and see that THERE IS A GAP ALL AROUND, between the tinned braid

and the body!  I really think the designer thought he was doing

us a favor, thinking that we needed "help" stuffing all that

braid in there.  (Some people actually fan the braid back on

itself and jam it all in there, and never solder it... maybe the

designer was one of these guys.)

 

Anyway, the gap is a killer.  As we all learned on page one of

our Heathkit assembly manuals, THE TWO SURFACES TO BE SOLDERED

MUST BE IN PHYSICAL CONTACT.  So after I insert the plug body

onto the tinned braid, I lay the connector on a piece of soft

wood (this keeps the exposed male thread from being damaged), and

with a hammer and dull punch I make four indentations,

between the four holes, in the body so that the body touches the

braid in at least four places.  Now you have excellent

conductivity and heat transfer to both surfaces, and a finished

connector which is also much stronger and won't pull apart with a

load on it.  Believe me, I have seen or heard of many PL-259

failures using these generic teflon connectors and I will bet

that most are due to this design flaw and a failure to correct

for it.  Since I developed my hammer-and-punch method years ago,

I have never seen a failure.  I use the method on Amphenol, too,

even though the gap is smaller (I have not measured it).  Last

tip:  Use a minimum 140-watt gun for soldering the body.  Bigger

is even better (which means faster heat transfer).

---From KL7HF:

 

The secret is in proper tinning of the shield and center

conductor after cutting the insulation to the proper dimensions.

The connector should screw on tightly. (If you don't have to use

pliers, then it isn't correct!) And then, a good solder job on

the shield without melting the insulation. It is tough, but can

be done. Don't use a torch.  I take the tip off the soldering gun

and use the connector as the tip.

 

Also - a lot of coax is not designed to have PL-259 connectors.

RG-213 is an example. It is a tad smaller OD than the connector

requires.  It can be done, but is not recommended. RG-213 is

supposed to use Type 'N' connectors. To use PL-259s, you have to

increase the diameter of the shield in some fashion. (Real thick

solder will do it, but again, you're on your own that way. Not a

good process.

 

---From W7NI:

 

There are couple of things I find are very helpful:

 

1.  Use the best quality connector you can find.  I use Amphenol,

silver plated, teflon insulation.  They cost a couple of bucks

each but they are worth it (and they will take the power of two

4-1000As!)

 

2.  Make sure the coax braid is bright and shiny copper.  If it

is oxidized or black, it won't take solder very well.  Try

stripping a foot or so further back to see if the braid looks

better there.  If not, toss the coax and get new stuff.

 

3.  Use a big enough iron.  I use about a 200 watter.  This may

be overkill, but it heats the shell of the connector up real fast

and you are done with the job before you can melt the dielectric

of the coax.

 

4.  Use a little soldering paste where the shield is visible

through the holes in the connector.

 

- Phil, N6ZZ

============================================================

From: Jan & Del Seay <seay@Alaska.NET>

 

Try taking the tip off, and put the connector between the two

metal legs, making the connector the new tip.  It's the easiest

to get even heat, and with practice make the best looking solder

joints you've seen on a PL-259.   de KL7HF

===========================================================

From: n4si@pobox.com

 

For RG8 type coax, I strip approximately (I never measure it) 1

1/4" of jacket. With my nifty soldering station (if I'm inside;

I'll use my torch if I'm outside) I tin the braid for about 1/2"

centered about 5/8" from the edge of the jacket. When all is

cool, I use a tubing cutter to trim the tinned braid

approximately 1/2" from the edge of I now have about 3/4" of

center conductor, and about 1/2" of tinned shield with a nice,

slight taper at the end of the cable.

 

Rod N4SI         (c) 5 November, 1996

 

=================================================================

UP THE TOWER -- HIGH IN THE SKY

 

From: K7LXC <K7LXC@aol.com>

Date: Thu, 16 Apr 1998

Subject: solder jobs up the tower

In a message dated 98-04-15,  k4oj@ij.net writes:

 

> [speaking of a homemade extension cord, made of Romex,]...this

is also very nice to have if you have to use an electric drill up

in the air, to drill out a stripped bolt, or somesuch - the

battery drills just don't cut it unless you have very deep

pockets for the really good ones!  A very handy tower item.

Please use a GFI so that you don't wind up as a Silent Key.

 

     An electrician and the National Electrical Code would have

apoplexy over a couple of the solutions offered here. USE AT YOUR

OWN RISK! They are not endorsed by me, TowerTalk or anyone else.

 

     Soldering a coax connector on a tower is a real challenging

proposition.  If you can haul a temporary extension cord up

there, use a 200-250 watt gun.  Two guys on the tower are real

handy. The other guy can help to shield the wind and use one of

those little butane guns to contribute heat to the connector. If

you're by yourself, you may not be able to do it. -- Steve K7LXC

=====

From: "Dick Green" <dick.green@valley.net>

Date: Wed, 15 Apr 1998

Well, I can tell you how a friend of mine does it, but first:

DISCLAIMER --DO NOT TRY THIS, IT CAN BE DANGEROUS OR EVEN FATAL

IF NOT DONE PROPERLY.

 

(of course, when you compare it to the potential danger of using

a propane torch at the top of a tower, it might not look so bad.)

 

My friend unplugs the coax at the antenna, attaches (via a

homemade SO239-to-AC-outlet-box adapter) a temperature-regulated

soldering station with a big tip, returns to the shack and

attaches the other end of the coax to a 110VAC outlet (via a

homemade two-prong-plug-to-SO239 adapter), returns to the

antenna, solders away, turns off the iron, returns to the shack,

unplugs the coax from the AC, returns to the antenna, disconnects

the soldering iron, and reattaches the coax. Only three trips up

and down the tower! This can be reduced to one trip by utilizing

a friend in the shack and a pair of handy-talkies, but you really

have to trust that your friend will do exactly what you tell

him/her (it could be too tempting for a spouse, especially if you

carry life insurance ;-).

 

I did this once in desperation during a contest (raining, in the

dark) when critters chewed through the coax where it attached to

my lone ground-mounted vertical 250 feet from the house. You have

to be EXTREMELY careful in fabricating your adapters not to

connect the hot side of the AC to the ground portion of the SO239

connectors (use a non-reversible two-pronged AC plug), and, just

in case, NEVER TOUCH THE CONNECTORS WHEN THE SETUP IS PLUGGED IN.

ALSO NOTE THAT THERE IS NO GROUND SAFETY WIRE IN THIS SETUP.

 

I DON'T RECOMMEND THAT ANYONE TRY THIS BECAUSE IT IS CLEARLY NOT

SAFE AND NOT COMPLIANT WITH ANY CODE STANDARDS AND I DON'T WANT

TO GET SUED. I'M DISCLAIMING ALL RESPONSIBILITY TO PEOPLE WHO ARE

STUPID ENOUGH TO TRY THIS.

 

I just thought you might like to know how it has been done by

foolish people.

 

Dick, WC1M

=====

From: "Barry Kutner" <w2up@itw.com>

Date: Thu, 16 Apr 1998

 

On 15 Apr 98, Dick Green <dick.green@valley.net> wrote:

 

My friend unplugs the coax at the antenna, attaches (via a

homemade SO239-to-AC-outlet-box adapter)

 

W2UP replies:  Yes, that is nuts!

 

I've never had the need to solder up there, but after foolishly

thinking a battery powered drill could drill a 1/4 inch hole thru

a 1/4 wall, hi carbon steel mast, I bought 2 - 100 ft extension

cords (the orange, 3 cond ones made for outdoors) and brought it

up the tower with me, tied to my belt. Should work for a heavy

duty soldering gun too, on a non-windy day.

 

Barry Kutner, W2UP              Internet: w2up@itw.com

=====

From: Larry Babb <babblarr@cwis.isu.edu>

Date: Wed, 15 Apr 1998

Grover Yarbrough wrote:

 

     I had replied privately to the original question of what to

use, before reading about people concocting ways to get 110v up

the tower.  wow!!  So, I will include this

     for the benefit of all those who read.  I do field

engineering work and some time ago, I acquired a butane powered

soldering iron.  It has a large barrel handle for the butane and

is filled as one would a cigarette lighter.  It has variable heat

control and gets very hot if turned up.  It has been my best

solution for a soldering iron where 110 is not available.  Please

don't take the chance of putting 110 on coax and alligator clips

to get to the plug!  I find it hard to believe people do these

things.

     The $30.00 to $40.00 an iron would cost is pretty cheap

compared to the alternative.  The one I use also has a self

contained igniter.  Maybe it wouldn't be a bad idea to bring the

coax down to ground level and do it safely?  As opposed to doing

things that have a high risk factor?  73

>

> That is the most ridiculous method ever published in any form,

in any HAM related topic.  The probability of electrocution is

immense and you stand to be in the path searched for least

resistance while attached to the grounded tower.     Do that

again and likely you will be the next silent key!

> Grover KM5HB

=====

From: jfeustle <jfeustle@uoft02.utoledo.edu>

Date: Thu, 16 Apr 1998

The 110v through the coax looks like a great way to reposition

the dummy load to the top of your tower. Why, for a while it will

probably scare the birds off your beam too. If you raise and

lower other antennas via a pulley system, the same dummy might

double as a counterpoise. Has anyone worked out the takeoff and

arrival angles for a cadaver? Can we send a second person up and

work out phased cadavers? Do these work better with elevated

radials? I believe that centuries-long traditions require direct

burial.  The research possibilities here are eternal. Man, I've

seen and done some dumb stuff in my life, but this is something

else.

 

With reference to battery powered drills, try the Dewalt with the

18v battery pack. It's a little pricey, but will drill forever.

Joe, N8JF

=====

From: Tom Rauch W8JI

Date: Thu, 16 Apr 1998

I used to do something similar.

 

I have two boxes with 48 volt 2 amp transformers with SO-239's

and F connectors on the 48 volt side. I step the line voltage

down (and most importantly isolate it from ground) at the shack,

and step it up on the outdoor box with a pigtail. The 120 VAC

secondary is floated, of course, with NO ground reference.

 

This works very well if I have to change a small component on a

receive antenna control box over 1000 ft from the house, even if

the Weller solder station heats a tad slow at that distance.

 

Now I use a little ni-cad battery powered iron, but still have

the backup system.  Tom W8JI       w8ji.tom@MCIONE.com

=====

From: "Jim White, K4OJ" <k4oj@ij.net>

Date: Wed, 15 Apr 1998

 

Keep your eyes open at Flea Markets, not necessarily the Ham type

- for boxes of house wiring - usually 250 feet long rolls of say

14/3.  Usually you can offer someone five or ten bucks for these.

Buy a male and female plug from the home center/hswe store, tape

it to the tower and voila, you can have 110V (a little voltage

drop) at the top of the tower whenever you plug the male end in

down on the ground.  Since house wiring is soft copper it is easy

to pull up the female end of the "extension cord" on your work

rope and then wrap the malleable copper wire around the leg of

the tower, it will stay there until you unwind it when done.

 

This is also very nice to have if you have to use an electric

drill up in the air, to drill out a stripped bolt, or somesuch -

the battery drills just don't cut it unless you have very deep

pockets for the really good ones!

 

Jim, K4OJ

 

=====

 

Notes from your friendly compiler:

 

1.  I do not like to climb the tower with an extension cord

attached to my climbing belt.  A child could come along and pull

a climber off the tower.  The cable could become ensnared.  Any

number of bad things could happen.  I carry up a light line and

drop it down, and then pull up whatever I want by asking someone

on the ground to attach it to the line.

 

2.  Some of the opinions on small butane powered irons or torches

seem to divide along geographic lines.  No 15 watt equivalent

iron is going to solder anything at a height of 90' in the open

air here in New England on the Friday morning before CQ WW CW

(the last full weekend in November, and one of the official days

for PL-259 soldering).  Obviously Northerners favor a "real

man's" heat source.

 

3.  It is hard to keep a flame lighted in the open air, way up in

the sky, with a wind present.  For this reason, I personally

favor extension cords and a 240 watt Weller gun.

 

4.  If there is even a hint of wind, I will try to bring along a

human shield, or a five gallon bucket, so that I can do the

soldering out of the wind.  I was, however, intrigued by the idea

of simply bringing up some discarded cardboard and wrapping it

around two sides of the tower to make your own wind shield.  That

was a neat idea, and you can't beat the price.  Around here, the

prevailing wind comes from the NW, so remember to wet your finger

and stick it up in the air.  Else you'll have to learn how to

find true North . . .

 

-- Fred K1VR (fhopengarten@mba1972.hbs.edu)