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Rolling your own transformers and chokes. Rewinding salvaged power transformers, considerations and step-by-step guide

Electronic components dealer, semiconductors, switches, leds, motors, solar energy, ferrites, toroids, capacitors, batteries, jacks and plugs, microphones, meters, power supplies, speakers, transformers, wire and more

A 50-ohm generator feeding a 50-ohm line connected to a _quarter-wave transformer_ (150 ohms) terminated in a 450-ohm load is analyzed to understand transient behavior. The paper meticulously tracks voltage and current waves, reflection coefficients, and power levels through a sequence of events, starting from quiescent conditions. It details how incident and reflected waves combine and interact at impedance discontinuities, illustrating the dynamic changes in impedance and SWR at various points in the system. The analysis reveals that the impedance at the interface between the 50-ohm line and the 150-ohm transformer changes from 150 ohms to **64.3 ohms** after the first reflected wave arrives. Subsequent reflections cause the impedance to asymptotically approach 50 ohms, reaching **53.22 ohms** after five wave terms. The study also examines the generator's reaction to transient SWR changes, noting that a 3:1 SWR can temporarily reduce generator output to 0.75 watts, but these effects are temporary and diminish as the system approaches steady-state conditions.

The resource details the construction of a homebrew 50-watt FET amplifier, based on Don W6JL's _QST Homebrew contest_-winning design from 2009. It functions as an afterburner for QRP transceivers, providing a **12dB** power lift. The amplifier utilizes IRFZ24N FETs and covers the 80, 40, 30, and 20-meter bands, with the 20m LPF extending to 17m. Key technical aspects include an FT37-43 transformer for the input network, a relay-switched 3dB pad for lower bands controlled by an _Arduino Nano_, and an RF-actuated T/R switch. The LPF board integrates four relay-switched filters rated for 50 watts, using capacitors with a minimum 250VDC rating. Performance measurements indicate a power gain ranging from **4.4dB** on 20m to 8.1dB on 80m, with a required drive power of approximately 5 watts. The article also discusses thermal management, current limiting considerations, and component sourcing.

TSC International produces soft magnetic sheet steel, custom-stamped and heat-treated to achieve optimal electrical characteristics for applications such as motors, generators, linear power supplies, and ballasts. The company's manufacturing process focuses on precise material engineering to meet specific performance requirements in various electrical systems. They also specialize in soft magnetic core materials essential for transformers, chokes, and inductors. These core materials are utilized in power supplies, lighting ballasts, signal conditioning circuits, inverters, and battery chargers, providing critical magnetic properties for efficient energy conversion and signal integrity. Located at 39105 Magnetics Blvd, Wadsworth, IL 60083-0399, TSC International provides contact via sales@tscinternational.com or phone at +1 (0) 847 249 4900, facilitating direct inquiries regarding their magnetic component offerings.

Power transformers for electronic, toroidals,three-phases

This Guide helps you to build the 1:2 BalUn 600 Watts DIY kit step by step. If a delta-loop or quad-loop antenna is powered with a coax cable from the transceiver it is necessary to use a 1:2 BalUn. This 1:2 BalUn uses a symmetrical 1:2 impedance transformer.

This EXCEL Program Worksheet calculates the safe operating conditons for a toroidal transformer operating between 1 and 50 MHz. Manufacturer data for complex permeability, magnetic dimensions, and saturation flux density must be available. Some core types which are commonly used in amateur transmission are included. The program produces limiting winding voltages for linear operation and temperature rise over the range of frequencies and power specified.

Operating in a Single Operator Two Radios (SO2R) setup, especially with beverage antennas, often exposes the receiving radio's front-end to significant RF energy from the transmitting radio. This resource details a practical, homebrew receiver protection circuit designed to mitigate this risk. The core of the design involves a non-inductive 2W 22 Ohm carbon composition resistor in series with the RX antenna line, followed by two stacks of four fast-switching diodes (e.g., _1N914_) configured in opposite polarizations. This arrangement effectively clamps the incoming voltage to approximately 2.8 V peak-to-peak, safeguarding sensitive receiver input components. The series resistor plays a crucial role by absorbing excess power, preventing the diodes from exceeding their current ratings and potentially failing open, which would leave the receiver unprotected. The author, _N4KG_, measured up to 50 watts of coupled power between 80M slopers on the same tower, highlighting the necessity of such protection. The design is presented as a cost-effective solution to prevent damage to receiver input transformers, with the author noting successful protection of a receiver even after a resistor showed signs of overheating. This simple circuit can be integrated via a transverter plug, offering a robust defense against high RF input.

The Terminated End Fed Vee Antenna (TEFV) is a travelling wave antenna with constant current distribution. Unlike traditional resonant antennas, TEFV operates without standing waves, using a terminating resistor for broadband efficiency. With a combination of vertical and horizontal polarization, it offers wide bandwidth from 1.8 MHz to 30 MHz, eliminating the need for a tuner. Key components include a 9:1 unun transformer and a 500-ohm terminating resistor. Grounding and counterpoise enhance performance, and it can handle power losses of up to 30%. TEFV provides an effective, versatile antenna solution for amateur radio and broadcast applications.

The UniBalun is a PCB for building a lightweight antenna transformer (Balun) or impedance converter (UnUn) for low power radios. By soldering jumpers and a toroid core, you can create a 1:1, 1:4 Balun or 1:49, 1:9 UnUn. The latest revision (1.2) includes improved pads and supports both BNC and SMA connectors. Build instructions are available for German speakers.

Over 1000 _Elecraft_ KX2 owners have benefited from the Kx22 Heatsink, experiencing cooler rig temperatures and higher output powers. PAE manufactures these heatsinks, along with AC power supplies for HF transceivers, remote power relays, and Ethernet relays, with all machined products manufactured in the **USA**. PAE distributes _Fair-Rite_ Mix 31 ferrite snap-it cores and toroid cores, essential for RFI suppression and impedance matching in amateur radio setups. The product line also includes commercial monitoring antennas, UQUI transformers, ULP AC power filters, and 3M conductive adhesive copper tape, catering to various station build-out and maintenance needs. The AM1 Portable Antenna Mount System and its AM1-VA Multi-Angle Adapter offer flexible antenna deployment options. PAE ensures careful packing of fragile ferrite products, with shipping cost adjustments communicated post-order for larger, heavier combinations to guarantee safe delivery.

Ferrite E-cores offer a practical solution for constructing baluns, especially when connectors are already mounted on cables. These cores, commonly used in mass-produced pulse transformers, allow for multiple turns without dismounting connectors, making them ideal for control and power supply cables. The material of E-cores is generally suitable for common mode baluns up to 15 MHz, providing a cost-effective option for amateur radio operators. E-cores can often be sourced from old switch-mode power supplies, adding to their appeal for those looking to utilize existing resources. A notable example involves a balun on a USB cable using a Ferroxcube E 32x16x9, 3F3 core with four turns, secured by three cable ties. This setup demonstrates the ease of construction and stability achievable with E-cores. Another example features a balun with eight turns of shielded cable with RCA connectors on the same core, achieving 140 uH inductance at low frequencies. The impedance plot for this configuration is measured between the shield ends, illustrating the effectiveness of E-cores in practical applications. The article includes detailed figures and descriptions, providing valuable insights into the construction and application of baluns using ferrite E-cores. These examples serve as a guide for amateur radio enthusiasts looking to enhance their setups with cost-effective and efficient solutions.

Demonstrates the construction of an **ATU-100 (N7DDC)** automatic antenna tuner, detailing the assembly process from component arrival to final enclosure. The resource covers winding the tandem match transformer, connecting the OLED display, and integrating optional control buttons. Specific attention is given to modifying the EEPROM settings for **QRP operation**, reducing the minimum tuning power to 1 Watt, and addressing potential RF interference with CPU by adding capacitors to button connections. The build log includes practical tips such as adapting RG58 coaxial cable strands for PCB mounting and utilizing a repurposed Macbook Pro cover for the custom enclosure. The author references external GitHub pages for comprehensive information, R0AEK's resources for additional details, and a video by MW0SAW for EEPROM configuration across different ATU-100 variants. Future plans involve field testing the completed tuner during SOTA or other portable activations.

The article by Guy Olinger, K2AV, published in the May/June 2012 National Contest Journal, introduces the Folded Counterpoise (FCP), a compact 516-foot single-wire counterpoise elevated at 8 feet, designed for 160-meter operations on small lots like 100x150-foot backyards. Originating from efforts to revive Top Band for W0UCE on a postage-stamp property, the FCP uses strategic folds to cancel ground fields within 33 feet of center, minimizing losses to 0.13-0.53 dB—outperforming sparse or on-ground radials by up to 15 dB in poor soil—while mimicking opposed radials for efficient feedpoint impedance. Paired with a critical 1:1 or 4:1 isolation transformer (e.g., trifilar on T300-2 toroid) to block common-mode currents on coax feeds, it delivers proven results: K2AV's #8 North America low-power contest score, 7+ dB gains at W4KAZ and K5AF, and over 10,000 global web hits for DIY instructions using bare 12 AWG wire and weatherproof enclosures. Ideal for acreage-challenged hams, the FCP also excels on 80 meters with scaled dimensions, offering a low-loss alternative where full radials are impractical

Integrating a _Software Defined Radio_ (SDR) into an existing ham radio setup involves connecting it with a standard transceiver (TRX), power amplifier (PA), and antennas. The core component is a splitter box that facilitates the connection between the TRX and the SDR, allowing for simultaneous operation without modifying existing equipment. In receive mode, the splitter ties the antenna inputs of both the TRX and a direct conversion receiver (DC RX) together. During transmission, the DC RX input is grounded via a fast telecom relay controlled by the transceiver's -SEND signal, incorporating a 10ms delay for safety. The splitter box includes a 3.7 dB input attenuator for impedance matching and acts as a protective fuse for the DC RX input. Ground loops are mitigated using common mode balun transformers, while the DC RX input is insulated with a broadband transformer. An audio switch box complements the setup, enabling users to listen to either the main transceiver, the SDR output, or both simultaneously. This configuration ensures noise immunity and safety, with the splitter housed in a screened box made from PCB material. On-air tests, such as the CQ WW 160m CW DX Contest, demonstrate the system's effectiveness, showcasing the SDR's ability to handle crowded band conditions with superior selectivity and dynamic range. The SDR's narrow bandwidth filters and waterfall display provide significant advantages, allowing operators to detect weak signals amidst strong interference. The integration of SDR with conventional radios offers enhanced operational flexibility and performance in challenging environments.

This comprehensive article dispels common misconceptions about Standing Wave Ratio (SWR) in amateur radio. The author explains that SWR is not an antenna property but a measure of the entire antenna system, representing the mismatch between transmission line and load impedance. Contrary to popular belief, modest SWR values (under 3:1) typically cause minimal power loss in HF applications. The article demonstrates mathematically why obsession with achieving 1:1 SWR is often unnecessary, explains when SWR matters more (QRO, QRP, VHF/UHF), and explores effective matching techniques including proper ATU placement and quarter-wavelength transformers.

Details the construction and performance of a phase-controlled receiving array, specifically a **MicroSWA** variant, optimized for QRP low band fox hunting on 40M and 80M. The resource documents the author's iterative design process, addressing significant regional noise challenges encountered during 0100-0230 UTC fox hunt periods. Initial experiments involved a director wire on a 40M vertical, yielding limited improvement, prompting a shift towards advanced null-steering techniques. The project leverages concepts from Victor Misek’s "The Beverage Antenna Handbook" and Dallas Lankford’s extensive work on phased receiving antennas for urban lots. A key modification involved integrating a new passive phase control box and a push-pull **Norton common base preamp** using 2N5109 transistors, designed for high third-order intercept performance to maintain weak signal integrity amidst strong adjacent signals. The system incorporates Faraday-shielded transformers with RG174 primaries on -75 ferrite cores, housed in ABS plastic pipe. Performance tests confirmed the MicroSWA's ability to produce deep, steerable nulls, achieving approximately 30 dB noise reduction on 160M, 80M, and 40M. This enabled detection of QRP signals undetectable on conventional transmit antennas. The final unit includes front panel controls, a 10-11 dB preamp, and a robust power conditioner, demonstrating effective noise mitigation for challenging low band QRP operations.