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Query: tubing
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This PDF document details the construction of a **70 MHz** Big Wheel antenna, a horizontally polarized omnidirectional array. The design utilizes three full-wave loops, each approximately **2160 mm** in diameter, arranged in a triangular configuration. The resource provides mechanical dimensions for the antenna elements and a comprehensive bill of materials, specifying component quantities and types, such as M8 stainless steel bolts, 15x15x1.5 mm square aluminum tubing for spacers, and 8 mm aluminum rod for the arcs. The central hub is constructed from two 160x160x8 mm aluminum plates, with four 40 mm long polyamide insulators supporting the radiating elements. The feed system incorporates a 50 mm diameter aluminum pipe for mounting and a matching stub constructed from a 120x20x2 mm aluminum sheet, connected via M8x10 mm bolts. The resource includes a diagram illustrating the mechanical dimensions and assembly points, including the N-connector fixing point and the center conductor attachment. The project was published on May 25, 2011, by Peter OE5MPL and Rudi OE5VRL. DXZone Focus: PDF | 70 MHz Big Wheel | Mechanical Dimensions | **2160 mm** loop diameter
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A 144 Mhz Slim Jim Antenna, aluminum tubing version project by Mohammad 9W2WTF
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The X80 multi-band HF vertical antenna, a commercial iteration of the Rybakov design, exhibits a physical length of 5.5 meters, or approximately 18 feet, and is constructed from aluminum tubing. It operates as a non-resonant vertical, requiring an external antenna tuner for impedance matching across its intended operating frequencies. The antenna's design incorporates a 1:4 UNUN at its base, facilitating a nominal 50-ohm feed point impedance for the coaxial cable. Performance observations indicate effective operation on 40 meters, 20 meters, 15 meters, and 10 meters, with reduced efficiency on 80 meters and 160 meters due to its relatively short electrical length for these lower bands. Comparative analysis with a G5RV dipole and a half-wave end-fed antenna reveals the X80 offers a lower take-off angle, beneficial for DX contacts, particularly on the higher HF bands. Field tests conducted with an Icom IC-706MKIIG transceiver and an LDG AT-100ProII autotuner demonstrate the X80's ability to achieve acceptable SWR across 80m through 10m. The antenna's compact footprint and ease of deployment make it suitable for restricted spaces or portable operations, though its performance on 80 meters is noted as a compromise compared to full-size resonant antennas.
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In this PDF article Zack Lau describe how to homebrew a four element yagi beam antenna for 50 MHz band, including how to build mounting blocks and tubing clamps to hold elements.
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This resource details the construction of a portable antenna tripod designed for supporting small vertical antennas, utilizing readily available electrical metal tubing (EMT) or conduit. It outlines the necessary components, including a custom-fabricated _EARC tripod plate_, standard hardware, and a 10-foot section of 1/2-inch EMT cut into specific lengths for legs and a center support. The instructions cover assembly of the tripod plate, leg construction, and integration with a fiberglass fishing pole like the _Kwik Stix_ or _Shakespeare Wonderpole_ to support a vertical wire HF antenna. The project also describes an adaptation for using the tripod with 3/8x24 threaded mobile antennas such as _Hamsticks_ or _Buddisticks_, where the tripod structure itself contributes to the antenna's counterpoise system. A complete parts list is provided, along with ordering information for the specialized EARC tripod plate, which serves as a fundraiser for the Honolulu Emergency Amateur Radio Club. The document includes photos illustrating the assembled tripod and its use with a fiberglass pole.
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The antenna consists of 6 runs of stranded wires spaced by plastic Hula Hoop spacers made of poly tubing
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Buy plastic sheet, plastic rod, plastic tubing, bar, tube and plastic film from professional plastics. buy plastic materials online
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Clevaflex is a manufacturer of flexible wound tubing that can be used in a variety of applications. our unique manufacturing process allows tubes to be designed and built with a multi-ply convoluted wall contour that creates a permanently bonded tube.
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Design and build a 6 meter 2-element Moxon antenna mostly from available aluminum tubing and angle stock.
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Presents Eagle Stainless Tube & Fabrication as a certified distributor specializing in various tubing products essential for antenna construction and other amateur radio projects. It details their offerings, which include aluminum tubes in fractional, metric, and heavy wall specifications, alongside stainless steel bar stock in round, square, and flat profiles. The resource highlights the availability of a diameter sizing chart and direct contact options for specialists, indicating a focus on providing specific material dimensions and expert support for custom fabrication needs. The company emphasizes its role as a supplier of raw materials, crucial for hams engaged in DIY antenna builds or structural components for their shacks. Their inventory supports the precise mechanical requirements often encountered in radio frequency engineering, where material strength, weight, and corrosion resistance are critical design factors for outdoor installations. The site primarily serves as a product catalog and contact point for sourcing specialized metal tubing and bar stock, providing technical specifications and material grades relevant to robust amateur radio infrastructure.
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Antenna element holders, antenna parts, aluminium tubing, fiberglass tubing, connectors and antenna mounts and hardware by Eidolon AS
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This resource details the construction of a Moxon rectangle antenna, a two-element wire beam, drawing inspiration from a _QST_ article by Allen Baker, KG4JJH, and a project group led by KD6WD. It outlines the use of _AC6LA_ software for critical measurements (A-E) to design the antenna for specific bands like 17 meters, emphasizing the simplicity of adjusting frequency and wire size. The guide covers material selection for spreaders, such as telescoping fiberglass fishing poles, and various hub constructions, including aluminum tubing and PVC joints, with accompanying images. The author shares practical insights from building multiple Moxons for 10, 15, 17, and 20 meters, noting consistent 1:1 SWR at design frequencies and broadbanded performance. It describes the feedpoint assembly using a 1:1 Yagi current balun and wire nuts for robust, adjustable connections. The resource also discusses element insulators made from Lucite strips and attachment methods to spreaders using plastic wire ties and duct tape, ensuring precise element spacing. Performance observations include significant signal improvements (4-5 S units) over quad loops and a unique "DX-Vane" effect where the suspended antenna self-aligns with the strongest DX signal. The author also recounts an unsuccessful attempt at a dual-band 17/20 meter Moxon, concluding that the Moxon is inherently a monoband antenna, supported by _EZNEC_ plots for a 17-meter design.
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Coil winding on 4 inch PVC tubing with home-made tooling.
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Plastic tubing and custom plastic tubing from a manufacturer that specializes in the custom manufacturing of close tolerance plastic tubing products.
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VE3NEA presents a detailed account of designing and constructing a **helical filter** specifically for 144 MHz satellite reception, addressing severe SDR receiver overloading from nearby Land Mobile Radio Network signals between 141 MHz and 143 MHz. The author's experience with RTL-SDR, RSP1a, and Airspy Mini receivers demonstrated the necessity of a narrowband solution to enable reception in the 145.8-146 MHz range with only 3 MHz separation from strong interference. The resource delves into the theoretical underpinnings of helical resonators, drawing upon Anatol I. Zverev's "Handbook of filter synthesis." It explains the equivalent circuit of a two-resonator passband filter, highlighting the critical role of stray capacitance (C3) in determining the coupling coefficient (K) and emphasizing the importance of **critical coupling** (K=1) for optimal filter performance. Misconceptions regarding tap positions and impedance transformation are clarified, with tap placement shown to control resonator loading and the trade-off between bandwidth and losses. Construction details include sourcing materials like 1/4" copper tubing and PCB, precise assembly techniques, and the use of tuning screws for frequency and coupling adjustments. Measurements performed with a NanoVNA revealed discrepancies from initial Coil64 calculations, necessitating adjustments to helix turns and tap positions to achieve the desired 3.5 dB passband loss and 40-50 dB suppression of interference.
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A tower grounding project using copper tubing to help protecting an antenna tower by WD0M
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The Tri-pole antenna, a clever modification of a standard dipole, allows for dual-band operation by integrating a third element. This design effectively shortens the overall dipole length by 10 to 20 percent, simplifying antenna rotation and offering a compact footprint. KK4OBI's article delves into the operational principles, using a 6 and 10-meter Tri-pole as a primary example, and provides comprehensive instructions for constructing any Tri-pole antenna within the 6 to 15-meter range. Key to the Tri-pole's performance is its off-center feed, necessitating a common mode choke at the feed point for optimal tuning and reduced noise. The author outlines a methodical approach to determining element dimensions, starting with a vertical element frequency calculated as 0.47 times the sum of the desired upper and lower band frequencies. This calculation, along with K-values derived from trend lines, guides the initial lengths for the horizontal arms, demonstrating how a 10m-6m Tri-pole can achieve a total horizontal length 78% shorter than a conventional 10-meter dipole. Tuning and balancing are critical, with the article detailing adjustments to arm lengths and the vertical element to achieve balanced SWR values, as validated through 4NEC2 simulations. Radiation patterns are analyzed at various elevations, showing gains around 5.7 dBi and favorable take-off angles for DX contacts. Construction details specify aluminum tubing dimensions, U-bolts, and an SO-239 connector, emphasizing the importance of a ferrite-based choke for wideband operation.
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The CobWebb antenna project is a compact, multiband HF solution ideal for amateur radio operators. Covering 14-28 MHz, it features a square dipole array with near-omnidirectional coverage and unity gain. This guide details a DIY approach, using a 1:4 current balun for impedance matching. Construction involves aluminum and fiberglass tubing, with optimized element tuning for SWR performance. Weather resistance improvements and resonance shift considerations are also discussed. Build your own CobWebb antenna for an efficient, space-saving HF experience.
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A rotary dipole antenna for 30 meters band. Each arm is about 12.5 ft and is constructed from telescoping fibreglass flag/fishing poles and short lengths of aluminium tubing. Two short lengths of glass-fibre rod were used to insulate the arms from the supporting hardware.
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This article presents a comprehensive guide to constructing a multiband vertical wire antenna. The design features parallel wires for various bands, all connected to a single balun, ensuring ease of assembly and adjustment. Materials required include a fishing rod, PVC tubing, and inexpensive wire. The antenna is lightweight, cost-effective, and suitable for field use or as an additional home setup. Detailed instructions and diagrams are provided to facilitate successful construction and optimal performance across multiple frequencies.
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The DIY 137 MHz WX SAT V-dipole antenna project details the construction of a specialized antenna for receiving weather satellite transmissions. It provides specific dimensions for the dipole elements, designed for optimal reception around the 137 MHz band, which is commonly used by NOAA and Meteor weather satellites. The resource outlines the materials required, such as aluminum tubing for elements and PVC for the support structure, along with the necessary coaxial cable and connectors. The article presents a clear, step-by-step assembly process, including how to form the V-shape and connect the feedline. It emphasizes practical considerations for mounting and weatherproofing the antenna for outdoor deployment. The design focuses on simplicity and effectiveness for amateur radio operators interested in satellite imagery. Key aspects include the precise angle of the V-dipole and the lengths of the radiating elements, which are critical for achieving the desired circular polarization response for satellite signals. The resource includes photographic documentation of the construction phases and the final mounted antenna.
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Yamuna Cable Accessories Pvt. Ltd. specializes in the development, manufacturing, and marketing of power cable accessories, including a comprehensive range of cable jointing kits and components. The product line encompasses _Heat Shrink_ and _Cold Shrink_ cable joints, heat shrinkable tubing, pre-moulded slip-on joints, resin pour, and Tapex systems, all designed for applications up to 66 kV. The company highlights its ISO 9001-2015 certification, signifying adherence to international quality management standards in its manufacturing processes. The resource details specific product categories such as end caps, insulation piercing connectors, copper mesh, fireproof coatings, tubing and components, lugs and ferrules, and safety products. It also features specialized items like _Elbow Connectors_ rated for 25 kV-250, 400, and 630 amps, and various types of tinned copper braid used for grounding and electrical shielding. The site provides an overview of their manufacturing capabilities and global presence across 40+ countries. Established in 1973, Yamuna Densons has over four decades of experience in the industry, positioning itself as a significant designer, manufacturer, and supplier of insulators, tabs, and cable jointing systems in India. The company emphasizes its role as a leading exporter of these products, serving both domestic and international clients.
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The article describes the construction of a Lindenblad antenna, which is well-suited for receiving signals from low-orbiting weather satellites. The key points are: The Lindenblad antenna has an omnidirectional horizontal radiation pattern and is optimized for low to medium elevation angles, making it ideal for tracking passing satellites near the horizon. It is designed to receive circular polarization, which is common for weather satellite signals. The antenna is constructed using 4 folded dipole elements arranged on a cross-shaped frame. The necessary materials include a plastic junction box, PVC tubing, and aluminum rods to form the dipole elements. The article provides detailed instructions for preparing the components, assembling the dipoles, and connecting the feed lines to create the complete antenna. The completed antenna can be mounted on a vertical support, with the dipole elements angled at 30 degrees from horizontal, to optimize reception of the passing satellites. The author notes that the design was originally published in a now-defunct magazine, Meteo Satellite Inf", in 1993
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A tiny board, which allows a smartphone or similiar device to connect to the Baofeng UV5R radio via a TRRS audio connector. It allows for connecting the radio to a software TNC app such as APRSDroid or PocketPacket. Solder on the components, solder on the cables, then provide some stress relief, (I use solid-core wire and heat shrink tubing), and you can use your UV5R with your smartphone for APRS on the cheap.
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The All-Copper J-Pole Antenna Construction for 2 Meters document outlines a specific build methodology for a VHF base station antenna. It addresses common issues like dissimilar metal corrosion and feed line degradation often encountered with aluminum J-Pole designs, proposing an all-copper and brass solution with soldered connections for enhanced durability and electrical performance. This resource provides a comprehensive parts list in Table 1, detailing precise copper tubing lengths and other necessary hardware components. The design emphasizes DC grounding, which eliminates the need for insulating materials and simplifies installation, contributing to a robust and weather-resistant structure. Michael P. Hood, KD8JB, details an assembly process estimated to take approximately one hour, with total material costs projected under $15. The antenna's construction focuses on rigid copper tubing and fittings, ensuring long-term integrity for 144 MHz operation.
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This document outlines the construction of a homebrew Buddipole antenna variant, designed for portable use and emergency services. The antenna utilizes telescoping whips and loading coils, enhancing its versatility across various HF bands. Key components include fiberglass rods, brass fittings, and Anderson Power Pole connectors, ensuring robust electrical connections. The design emphasizes non-inductive materials to minimize interference, while practical assembly techniques, such as epoxy and heat shrink tubing, are employed for durability. This variant aims to improve upon traditional Buddipole designs, offering greater strength and functionality.
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Constructing a double bazooka antenna for the UHF band, specifically tuned for 435 MHz, involves a straightforward process detailed with step-by-step imagery. The design leverages readily available _RG213 coaxial cable_, cut to precise lengths derived from formulas: 140.208 / F (MHz) for the radiating element and 99.06 / F (MHz) for the coaxial section. This approach yields a highly effective vertical polarization antenna, suitable for local ragchewing or repeater access. My own field experience with similar coaxial designs confirms their robustness and ease of deployment. The article emphasizes critical steps like short-circuiting cable extremities, interrupting the braid at the center, and securing an insulating support. It also covers preparing the definitive mounting with a quality feedline, noting that RG58 is acceptable for temporary use but better options exist for permanent installations. Weatherproofing is crucial for longevity, achieved through PVC electrician's tube, glue, and heat-shrink tubing. The final assembly is designed for mounting on a small aluminum mast, with the feedline routed internally. The reported SWR measurement is very satisfactory, showing approximately **+/- 3%** HF return, indicating excellent impedance matching at the target frequency.
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Provides a comprehensive overview of the Hentenna design, construction methods using aluminum tubing, and discusses its bidirectional characteristics with illustrative photos
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Details the construction of a Copper Cactus Dual-Band Super J-Pole Antenna, providing specific measurements for 1/2-inch copper tubing sections, including a 57-1/2-inch long section and a 19-inch short section, along with a 42-inch piece of 3/16-inch or 1/4-inch soft copper tubing for the matching stub. It covers soldering techniques for copper fittings, drilling an SO-239 panel mount coaxial fitting, and securing feed point connections with stainless steel adjustable band clamps. The resource specifies materials such as Schedule M 1/2-inch copper tubing, various copper fittings, a hardwood dowel or Fiberglas rod for insulation, and #14 stranded copper wire for the feed point. The guide simplifies the J-pole feed point by using an SO-239 fitting with an elongated mounting hole and band clamps, noting an optimal feed point distance of approximately 3 inches above the crossbar for proper impedance matching. It recommends a 4-turn coax choke, 5 inches in diameter, placed within 3 to 4 inches of the feed point for 2-meter operation to mitigate RF on the feedline. The project emphasizes weather sealing with silicon or butyl rubber compound and clear lacquer for durability and appearance.
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A custom center hub for a Spiderbeam yagi antenna, enabling side-mounting on an existing mast. Challenges included structural instability, limited reach for assembly, and interference with a pre-mounted Spiderpole. A new hub using 40x40mm aluminum tubing provided strength, allowed side assembly, and supported fiberglass pole guy lines. The solution facilitated efficient installation and removal, delivering excellent performance compared to a SteppIR yagi.
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Fully functional weathervane conceals an efficient 2- meter base-station antenna. Your Neighbors and HOA won’t know it’s there and they will love the rooster-vane. The Rooster-Tenna is a covert 2-meter ham radio antenna disguised as a functional weathervane, ensuring seamless integration into residential environments. This improved version features a wide-spaced parallel-fed folded dipole in a compact skeleton slot design. Constructed from aluminum tubing and acrylic supports, it offers omnidirectional, vertically polarized performance suitable for repeater and satellite use. Easy to mount and tune, it achieves a low SWR across the 2m band. With 3D-printable parts available, the Rooster-Tenna blends practicality with stealth, making it an ideal solution for HOA-restricted areas
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The 2m 7 element Yagi antenna is a perfect beam antenna with 11dB gain and a front-to-back ratio of 20-25 dB. It has seven elements and requires a matching network built of 3/8" aluminum tubing and RG-8 cable. The gamma tube is adjusted to provide the best fit, and the gamma-driven element feeding clamp is tightened. If the beam is vertical, a non-conducting mast is utilized to prevent detuning and skewing of the radiation pattern. For optimal VHF operating, the antenna is installed at a height of 30 feet or higher.
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This report details a modification of a Diamond V2000 antenna, replacing its original two 0.50 m radials with two 1.55 m radials. Initial M5-threaded rods failed to fit; the housing required M6 threads. Custom radials were made using 8 mm OD aluminium tubing and M6-threaded stainless steel ends, secured with nuts machined to 9 mm. SWR issues on 6 m (>2:1) were largely due to a poor counterpoise connection, resolved during reassembly. NanoVNA measurements showed no adverse effects on 2 m or 70 cm. The final setup retains the two 1.55 m radials and original counterpoise. Other operators reported SWR degradation with similar mods—sometimes fixed by adding capacitance—but this was not observed here.
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A small Yagi antenna for camper van. It is made of aluminum tubing, breaks down for storage, and works well for communicating with others. He built it in an afternoon and it gets good signal. The antenna is lightweight and can be packed up to fit inside his van while traveling
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Presents the design and construction of a folding 5-element Yagi antenna specifically engineered for 144 MHz portable operation, particularly for VHF contest Rover categories. It details element dimensions, boom construction using ¾-inch pine, and a folding mechanism that reduces the 52-inch boom to 26 inches for transport. The document provides a table with precise element distances and lengths, including a 2.4 mm length correction for solid parasitic elements, and specifies the use of 3/16-inch solid aluminum for parasitic elements and brass tubing for the driven element. It also covers the bent dipole driven element design for impedance matching, balun implementation with Type 31 ferrite beads for common mode current suppression, and weatherproofing for the feed point. The resource includes predicted performance data from 4NEC2 modeling, showing SWR and return loss characteristics, as well as gain and front-to-back ratios at various frequencies across the 2-meter band. It reports a measured SWR of 1.2:1 at 144.2 MHz and 1.5:1 at 147 MHz, corrected for 25 feet of RG-8/M coaxial cable loss. The design offers approximately 1.5 dB more gain than a previous 4-element design, maintaining a decent SWR up to 147 MHz, and was successfully deployed in a winning June 2016 ARRL VHF Contest Rover entry.
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This thoughtful review details ajourney from the stock Elecraft KXPD2 paddle to an innovative pressure-sensor alternative. The author candidly describes issues with their original paddle—intermittent operation and loosening screws—before discovering VK3IL's pressure-sensitive design through QST magazine. The construction process, using a PCB and components generously shared by the designer, proved straightforward despite challenging SMD soldering. What stands out is the clever DIY housing solution: a "sandwich" of closed-cell foam encased in heat-shrink tubing that fits comfortably in hand. The ergonomic design allows effective single-handed operation for portable SOTA activations. The successful implementation has rendered the original paddle obsolete, leaving only the task of covering the radio's paddle port.