MFJ-971 Modification

The MFJ-971 portable antenna tuner, as stock, lacks a bypass switch and sufficient inductance for efficient 1.8 MHz operation. This modification addresses these limitations by integrating a DPDT switch for direct signal bypass, enhancing operational flexibility. Furthermore, the guide details the addition of a T130-2 iron powder toroid, wound with 29 turns of enamelled copper wire, to augment the tuner's internal inductance. This increases the maximum inductance from approximately 17µH to around 27µH, enabling effective impedance matching on the 160-meter band.

The modification involves cutting the wire after the 'L' tap on the original inductor and inserting the additional toroid, ensuring the entire original coil plus the new inductance is engaged when 'L' is selected. This preserves the functionality of other inductance settings while extending low-band performance. The article also highlights a potential RF burn hazard from the variable capacitor nuts on the MFJ-971, even at QRP power levels.