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An illustrated and complete guide to soldering PL-256 coax plugs

Basics, Coax, The PLS259, Soldering and preparing the coax, Crimp on Connectors

An overview about the UHF connectors often referred to as the PL259 plug and SO239 socket used for many RF applications. Limitations, history and soldering properly UHF Connectors

Coaxial cable stripping for PL-259 connectors requires precise measurements to ensure optimal RF performance and mechanical integrity. For RG-8X, the outer jacket is stripped 1/2 inch, the braid 5/16 inch, and the dielectric 1/8 inch, leaving the center conductor exposed. RG-58 preparation involves a 1/2 inch jacket strip, 1/4 inch braid strip, and 1/8 inch dielectric strip. These specific dimensions facilitate proper soldering and crimping, minimizing impedance discontinuities at the connector interface. Different coaxial cable types, such as RG-8 and RG-213, necessitate varied stripping lengths due to their construction. The _PL-259_ connector, a common UHF type, relies on these exact preparations for a secure fit and low-loss connection. Incorrect stripping can lead to high SWR, RF leakage, and mechanical failure, impacting overall station efficiency. The guide details these critical dimensions for several popular coax cables. Using a dedicated _coax stripper_ tool or precise measurements with a utility knife improves consistency.