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Demonstrates the construction of **magnetic loop antennas**, detailing both multi-turn and single-turn designs. It covers a 30-inch diameter multi-turn loop for 80 meters, based on a February 1996 QST article, and an octagon single-turn loop made from 15mm copper tube with a 4.8-meter circumference, operating from 7 MHz to 14 MHz. The document also presents a smaller 800mm diameter loop for 14 MHz to 28 MHz, emphasizing the importance of high-voltage tuning capacitors. Covers the design and construction of custom **butterfly capacitors** and piston capacitors, including a split stator capacitor with 140 pF capacitance and a 6000 Volt rating, and a butterfly capacitor with 5-65 pF and 7200 Volt rating. It explains why butterfly capacitors are preferred over split stator types for high power applications due to lower losses and direct series connection of rotors, reducing resistive losses from wiper contacts. Material recommendations include clear PVC for plates and brass or stainless steel for non-magnetic hardware. Addresses practical considerations such as feeding the loop with a shielded 1/5 Faraday loop made from RG213 or RG8 coax, achieving VSWR 1.1 across bands, and optimizing its placement 180° from the capacitor. It also discusses mechanical joint resistance, dissimilar metal oxidation prevention using Vaseline, and a simple method for determining radiation angle with a TL-light tube. The guide includes diagrams for rotor, stator, and end plate construction.

A 1/4 wavelength resonator design for dual-band VHF/UHF operation is presented, focusing on a robust mobile antenna construction. The design prioritizes stability against environmental influences over raw gain, making it suitable for general use rather than marginal signal areas. It details the antenna's two sections: a UHF-resonant lower conductor and an upper coil functioning as an RF choke for UHF and an inductance enhancer for VHF, forming a resonant circuit. Detailed mechanical structure and material considerations are provided, including the use of a PL-259 plug base, 2mm copper rod, and PVC faucet tube for the coil form. The guide outlines a precise construction procedure, from soldering the copper rod to the PL-259 to winding the 22 SWG laminated wire for the VHF section. Tuning involves careful cutting of the UHF section and adjusting the coil length and pitch for VHF, using a reflectometer and temporary ground planes. Furthermore, the resource describes converting the mobile antenna for base station application by constructing a dual-band ground plane system. This involves using electrical conduit, EMT connectors, SO-239 sockets, and a 4-inch round-pan with threaded stainless steel rods as ground elements. Practical test results indicate optimal lengths of **70mm** for UHF and **350mm** for VHF ground elements, with a recommendation to cut rods with _30mm_ extra length for fine-tuning.

The **DF9CY Three-Element Antenna for 28 MHz** details the modification of a commercial PAN International CB antenna to optimize its performance for the 10-meter amateur radio band. This resource provides specific design parameters, including a design frequency of 28.300 MHz, a usable bandwidth of 600 kHz, and a return loss better than 20 dB centered at 28.270 MHz. It also specifies a gain exceeding 7.5 dBi and a front/back ratio greater than 20 dB. The feeding mechanism utilizes a **gamma match**, with setup instructions provided for its positioning. Modifications involved shortening each element's end by 40 mm, a straightforward process due to existing screw holes. The author also recommends replacing the original screws with V2A stainless steel hardware to prevent oxidation and upgrading the SO239 connector to an N-connector for improved reliability. EZNEC simulation files are available, showing azimuth and elevation diagrams with good front-to-back ratio and around 10 dB vertical attenuation. The antenna has been in service since October 1998, demonstrating good performance with 90 watts and even 750 watts, facilitating contacts with all continents from a modest 9-meter height.

A **mobile HF multiband antenna** project details the construction of a center and top-loaded design, optimized for 10 through 80 meters. This antenna incorporates a capacity hat positioned high on the whip for enhanced efficiency, differing from commercial bugcatcher designs. The coil construction prioritizes high Q and minimal loss through an air core, open spacing, and heavy gauge wire, contributing to its lightweight nature and suitability for portable operation with a proper counterpoise. Band switching is achieved by manually moving a jumper plug to various tap points on the coil, allowing for operation across multiple bands, with 17m being resonant when the coil is bypassed. The design, a result of nine months of experimentation by N1LO, includes detailed instructions for modifying a Hamstick antenna base, creating a jumper wire, and assembling the capacity hat using stainless steel wire and silver-bearing solder for robust connections. The loading coil utilizes nylon grommet strips around a PVC pipe for an air-core winding, ensuring high efficiency. Tap sockets are fashioned from silver-plated 5-way binding posts, providing low-resistance RF joints for band selection. Guidance on tap point determination emphasizes using an antenna analyzer like the MFJ 259B or 269 to achieve resonance, especially on 40m and 80m where feedpoint resistance can be low. The document also covers the installation of monofilament stays to maintain antenna uprightness at highway speeds, with specific attachment points for stability.

This Multiband Cubical Quad antenna a boomless Quad design with glass-fibre arms and a single coax wire connected to a remote antenna switch. This aerial work on 8 bands and has a 60-degree beam width. Despite achieving critical technical requirements, the antenna's three-dimensional structure presents obstacles, such as installation issues on fixed towers and risk of frost damage. The spider framework is built of stainless steel, with a compact 18-inch boom and strong angle iron arms. Tait use a variety of methods to fasten element wires and suggests placing them on the outside of the spreaders for improved insulation. The use of nylon twine or parachute cord between key attachment points allows for adjustable separation between pieces.

Tarheel Antennas presents its product line of motorized **screwdriver antennas** and stainless steel mounting solutions, engineered for both amateur radio operators and commercial users. The resource details the manufacturing process, emphasizing in-house CNC machining and the use of quality materials for durability and performance. It highlights the company's commitment to U.S.-based manufacturing, with products built in St. Joseph, MO, since 2008. The site provides essential contact information for sales and technical support, including email addresses and phone numbers. It also includes a mailing address for physical correspondence. While noting a temporary absence from the Dayton Hamvention in 2024, the company expresses intent to return in 2026, indicating engagement with the amateur radio community.

Presents the design and construction of an automatically tuned 7-30 MHz mobile HF vertical antenna, originally published in _QEX / Communication Quarterly_ in 2003. The resource details a base-loaded vertical antenna system that mounts on a vehicle's roof, incorporating a variable inductor as its loading coil. A three-legged chariot, driven by a modified model airplane servo, travels inside the coil to adjust inductance. The control unit, featuring a _Basic Stamp microcontroller_ and SWR sensor, emulates a Kenwood AT-50 tuner for seamless integration with a _Kenwood TS-50_ transceiver, allowing automatic tuning across all ham bands from 40 to 10 meters. The project emphasizes practical application, providing a solution to the narrow-banded nature of mobile HF antennas and the inconvenience of manual band changes. It achieves a maximum SWR of 1.3:1 across its operating range. The mechanical design is thoroughly documented with detailed drawings, including a full-resolution GIF and AutoCAD R14 DWG files, illustrating components like the stainless steel whip, PVC coil tube, and the servo-driven chariot mechanism. Construction requires a lathe, but the author notes it can be accomplished with a hobby lathe, making it accessible to those with moderate mechanical skills.

M0VEY shares insights into constructing a 160-meter mobile DX aerial, detailing the process of sourcing materials and assembly. The project began with a goal to avoid a £50 commercial antenna, instead utilizing a £10 reel of _enamelled copper wire_ and salvaged components like alloy tent poles and plastic water pipe. A friend fabricated a custom stainless steel tube for mounting, featuring a 3/8” thread for a mag-mount, enabling secure vehicle attachment. The aerial's design incorporates four alloy tubes, one plastic tube, and a five-foot whip, engineered to split into two pieces for convenient storage. The loading coil, wound with approximately 115 feet of 0.75mm wire onto a plastic former, was then sealed with blue heat shrink. M0VEY reports successful operation, making contacts across the UK and Europe, with the aerial standing about ten feet tall for local nets at 1.972 MHz and taller for the DX window around 1.845 MHz. Future plans include a base-loaded 160m aerial and an 80m version, leveraging components from the existing _160m DX Mobile Aerial_ to maintain a similar overall size with a smaller coil.

The K0RWU 75-meter mobile antenna design features a 7.5-foot overall length, incorporating a 2.5-foot loading coil wound with #20 enamel wire on a 1/2-inch fiberglass rod, subsequently covered with 1/2-inch shrink tubing to increase diameter to 3/4 inch. This configuration achieved resonance at 3965 kHz with a 5-foot stainless steel whip. The antenna integrates a matching transformer, identified by larger turns near the PL259 connector, and is constructed using a modified Radio Shack CB antenna base. Construction involves drilling and epoxying a 1/2-inch fiberglass rod into a PL259 connector, feeding #20 enamel wire through the rod, and winding 17 turns of #18 matching coil wire between the PL259 sleeve and the center feed point. The main loading coil fills the 2.5-foot rod section. The design allows the antenna to bend for garage clearance and emphasizes maintaining a 50-ohm feed impedance to prevent vehicle electrical damage. The author also discusses experiences with a Yaesu ATAS-100 motorized antenna and a 10-meter antenna project, noting issues with auto couplers and the ATAS-100's performance on 17 meters. Future modifications considered include adding a small servo for band spreading and increasing the fiberglass rod length for a 3-foot loading coil to improve bandwidth. The antenna's sharp tuning, between 3960 kHz and 3970 kHz, necessitates careful adjustment of coil turns for optimal VSWR.

CW paddle made with a steak knife some simple hardware and a stainless steel fork

The ZS6BKW antenna, a popular multiband wire antenna, offers improved band matching compared to the traditional G5RV. This construction guide details the process, beginning with specific dimensions: 13.11 meters (43 feet) for the 450-ohm ladder line and initial dipole arm lengths of approximately 14.8 meters each. It emphasizes the critical role of an _antenna analyzer_ for accurate tuning, particularly for determining the velocity factor of the ladder line and achieving a 1:1 impedance match. The article outlines the materials required, including a 1:1 current balun, 450-ohm window line, wire for the dipole arms, and a 50-ohm non-inductive resistor for testing. It provides a step-by-step procedure for cutting the ladder line to its electrical half-wavelength, explaining how to calculate the velocity factor using measured and free-space frequencies. For instance, a measured 50-ohm impedance at 12.54 MHz with a calculated free-space half-wavelength frequency of 11.44 MHz yields a velocity factor of 0.91. Final adjustments involve hoisting the antenna to its operational height and fine-tuning the dipole arm lengths to achieve optimal SWR, specifically targeting 14.200 MHz. The _ZS6BKW_ design is noted for its performance on 80m, 40m, 20m, 10m, and 6m, though it is not optimized for 15m operation. The author, _VK4MDX_, shares practical tips for durable construction using stainless steel wire and cable clamps.

Optimizing a G5RV or ZS6BKW multiband wire antenna for HF operation often involves addressing common SWR issues and understanding feedline characteristics. This resource chronicles the construction and performance evaluation of a G5RV, initially built for 80m, 40m, 15m, and 10m bands, by a newly licensed Foundation operator. The author details the selection of materials, including 3.5 mm stainless steel wire for the doublet arms and enameled copper wire for the open-wire feeder, and the initial decision to omit a balun based on common online information. The narrative highlights the initial disappointing performance, characterized by high receive noise and poor signal reports on 80 meters, despite the transceiver's internal ATU achieving a 1:1 match. This led to experimentation with a coax current balun and further research into G5RV myths, such as SWR claims and the necessity of a balun. The author then describes modifying the antenna to the ZS6BKW configuration, which involves specific changes to the doublet and feedline lengths, and integrating a 1:1 current balun wound on a ferrite toroid. The modifications resulted in improved reception and transmit performance across the bands.

This PDF document details the construction of a **70 MHz** Big Wheel antenna, a horizontally polarized omnidirectional array. The design utilizes three full-wave loops, each approximately **2160 mm** in diameter, arranged in a triangular configuration. The resource provides mechanical dimensions for the antenna elements and a comprehensive bill of materials, specifying component quantities and types, such as M8 stainless steel bolts, 15x15x1.5 mm square aluminum tubing for spacers, and 8 mm aluminum rod for the arcs. The central hub is constructed from two 160x160x8 mm aluminum plates, with four 40 mm long polyamide insulators supporting the radiating elements. The feed system incorporates a 50 mm diameter aluminum pipe for mounting and a matching stub constructed from a 120x20x2 mm aluminum sheet, connected via M8x10 mm bolts. The resource includes a diagram illustrating the mechanical dimensions and assembly points, including the N-connector fixing point and the center conductor attachment. The project was published on May 25, 2011, by Peter OE5MPL and Rudi OE5VRL. DXZone Focus: PDF | 70 MHz Big Wheel | Mechanical Dimensions | **2160 mm** loop diameter

Distributors of specialty metals, electricial wire & cable, and high capacity magnet mounts for government and business. Stainless steel bars and rods for nuclear applications.

Presents Eagle Stainless Tube & Fabrication as a certified distributor specializing in various tubing products essential for antenna construction and other amateur radio projects. It details their offerings, which include aluminum tubes in fractional, metric, and heavy wall specifications, alongside stainless steel bar stock in round, square, and flat profiles. The resource highlights the availability of a diameter sizing chart and direct contact options for specialists, indicating a focus on providing specific material dimensions and expert support for custom fabrication needs. The company emphasizes its role as a supplier of raw materials, crucial for hams engaged in DIY antenna builds or structural components for their shacks. Their inventory supports the precise mechanical requirements often encountered in radio frequency engineering, where material strength, weight, and corrosion resistance are critical design factors for outdoor installations. The site primarily serves as a product catalog and contact point for sourcing specialized metal tubing and bar stock, providing technical specifications and material grades relevant to robust amateur radio infrastructure.

Why build antennas out of copper and not aluminum or stainless steel. Selecting the best metals for antennas evaluating the conductivity factor.

Showcasing German engineering, ANjo Antennen develops and manufactures a diverse portfolio of amateur radio and commercial antenna products. Their offerings span a wide frequency range from 1.8 MHz to 3000 MHz, emphasizing electrical and mechanical precision for longevity. The company actively participates in events like FUNK.TAG Kassel, providing opportunities for direct engagement and order pickup. ANjo's product line includes high-performance **Yagi antennas** optimized for Tropo and EME, along with multi-stacked Quad antennas designed for contest operations, featuring wide horizontal and narrow vertical beamwidths. They also produce circularly polarized satellite antennas, some with switchable LHCP/RHCP, leveraging their commercial satellite antenna expertise. Beyond amateur applications, ANjo provides flexible, custom antenna solutions for commercial sectors such as BOS, EMC measurements, and telemetry. Their commitment to quality is evident in the Premium-Line antennas, which utilize **1.4301 (V2A) stainless steel** for mast clamps and connectors, ensuring durability and corrosion resistance. They also offer end-fed HF multiband wire antennas, known for their compact footprint and discreet installation.

Details the construction of a Copper Cactus Dual-Band Super J-Pole Antenna, providing specific measurements for 1/2-inch copper tubing sections, including a 57-1/2-inch long section and a 19-inch short section, along with a 42-inch piece of 3/16-inch or 1/4-inch soft copper tubing for the matching stub. It covers soldering techniques for copper fittings, drilling an SO-239 panel mount coaxial fitting, and securing feed point connections with stainless steel adjustable band clamps. The resource specifies materials such as Schedule M 1/2-inch copper tubing, various copper fittings, a hardwood dowel or Fiberglas rod for insulation, and #14 stranded copper wire for the feed point. The guide simplifies the J-pole feed point by using an SO-239 fitting with an elongated mounting hole and band clamps, noting an optimal feed point distance of approximately 3 inches above the crossbar for proper impedance matching. It recommends a 4-turn coax choke, 5 inches in diameter, placed within 3 to 4 inches of the feed point for 2-meter operation to mitigate RF on the feedline. The project emphasizes weather sealing with silicon or butyl rubber compound and clear lacquer for durability and appearance.

Fifty-one MHz operation, often called the "magic band," benefits significantly from a well-designed antenna, and this resource details the construction of a rigid 6-meter _Moxon antenna_ using common DIY store materials. The author, 4L/G8BAG, shares his experience with the 6m band, highlighting its potential for long-distance contacts, with single-hop sporadic E propagation enabling QSOs up to **2,500 km** and multi-hop contacts reaching **10,000 km**. The project emphasizes cost-effectiveness and durability, utilizing yellow gas pipe with an internal stainless steel lining for the antenna elements. The article provides specific dimensions for the Moxon rectangle, derived from the 12mm internal diameter of the gas pipe's steel core, rather than the outer plastic. It also details the use of white PVC water pipe for insulators and mounting, ensuring a tight fit with the yellow gas pipe. Initial testing with an MFJ antenna analyzer showed an excellent 1:1 SWR across the 50-52 MHz range, even when using 75 Ohm satellite cable as a feeder. The construction process is straightforward, involving cutting and bending the gas pipe, fitting insulators, and connecting the feedline. The author's successful on-air results, including a 1000 km contact with a temporary vertical, underscore the effectiveness of the 6m band and the Moxon design. The resource concludes with a note on exploring heavier gauge gas pipe for future 10m antenna projects.

Galvanic corrosion, a destructive process triggered by dissimilar metal contact in a corrosive electrolyte, poses a significant threat in antenna manufacturing. With aluminum and stainless steel components commonly involved, unaddressed corrosion can lead to white particle accumulation, causing long-term damage. Awareness of the galvanic series and the application of protective coatings like Alumslip can mitigate this pervasive issue, ensuring a prolonged antenna lifespan.

This report details a modification of a Diamond V2000 antenna, replacing its original two 0.50 m radials with two 1.55 m radials. Initial M5-threaded rods failed to fit; the housing required M6 threads. Custom radials were made using 8 mm OD aluminium tubing and M6-threaded stainless steel ends, secured with nuts machined to 9 mm. SWR issues on 6 m (>2:1) were largely due to a poor counterpoise connection, resolved during reassembly. NanoVNA measurements showed no adverse effects on 2 m or 70 cm. The final setup retains the two 1.55 m radials and original counterpoise. Other operators reported SWR degradation with similar mods—sometimes fixed by adding capacitance—but this was not observed here.