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Query: surface mount
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Modifying the _ICOM IC-706MKII_ transceiver for out-of-band transmit capability involves specific surface-mount device (SMD) removal on the main circuit board. This procedure enables transmit functionality from 0.5 MHz to 200 MHz, excluding the commercial FM-Wide broadcast band, significantly expanding the radio's operational frequency range. The modification requires careful handling of small components and a fine-tipped, low-wattage soldering iron. Prior to beginning, all programmed memories and initial setup configurations must be noted, as the modification process will erase them. The instructions detail the necessary tools, preparation steps, and the precise location of the two SMD diodes to be removed. These diodes are situated near an oblong crystal can and a test point labeled _CP3_ on the main board. Successful completion returns the unit to its default configuration, necessitating manual reprogramming of memory channels and initial settings. This project is suitable for operators with experience in SMD work and fine soldering.
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Constructing a portable, high-gain antenna for _AO-40_ satellite operations presents unique challenges, particularly regarding mechanical stability and parabolic accuracy. This resource details the build of a 1.2-meter "brolly dish" antenna, utilizing a non-conducting fiberglass umbrella frame as its foundation. The project outlines a method for achieving a parabolic shape using stressed aluminum fly screen mesh, guided by practical geometry and a temporary dowel template. Key steps include selecting an appropriate umbrella with a suitable f/D ratio (ideally >0.25), removing the original fabric, and precisely cutting and attaching eight segments of fly screen to the struts to form the reflective surface. The construction process, which took approximately five hours for the author, _G6LVB_, resulted in a dish with an f/D of 0.27 (depth=270mm, diameter=1160mm, f=310mm). The article also describes a modification to a _TransSystem AIDC_ feed, incorporating a PCB reflector behind the dipole for easier mounting. Performance tests at a squint angle of 15 deg and a range of 50,000km yielded a signal-to-noise ratio of 33dB on the S2 beacon and 23dB for SSB signals, indicating strong reception. The author notes that the modified umbrella may not close fully without risking surface disfigurement.
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This publications page lists articles on surface mount devices, amateur radio, soldering, shunts, and measuring large direct currents.
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A synthesized 2.3 GHz Amateur Television (ATV) transmitter design, conceived by Ian G6TVJ, is presented, targeting broadcast-quality video performance on the 13cm band and extending up to 2.6 GHz. The core of the design utilizes a commercial Z-comm Voltage Controlled Oscillator (VCO) that tunes from 2.2-2.7 GHz, providing a +10 dBm output and simplifying RF alignment. This VCO's stability, originally intended for narrowband applications, readily accepts high-frequency video modulation, contributing to the transmitter's robust performance. The exciter stage, incorporating a Mini Circuits VNA 25 MMIC amplifier, boosts the signal to +16dBm, while a Plessey SP4982 prescaler divides the output frequency for the synthesizer. The synthesizer employs a Motorola MC145151 CMOS parallel IC, favored over the common Plessey SP5060 for its superior video modulation characteristics and ease of programming without microprocessors. This choice addresses issues like LF tilt and distorted field syncs often seen with SP5060 designs, particularly when operating through repeaters or over long distances. The MC145151 divides the signal further, enabling precise frequency stepping, with programming handled by EPROMs for channel selection and LED display. The loop filter network, critical for video integrity, was developed through experimentation to prevent the PLL from reacting to video modulation, ensuring a clean transmitted picture. The transmitter incorporates a Down East Microwave commercial power amplifier module, delivering approximately 1.6W output, driven by the exciter through a 3dB attenuator. Construction involves surface-mount SHF components on micro-strip lines etched onto double-sided fiberglass board, housed within a tinplate box. The design boasts no AC coupling in the video path, preserving low-frequency response, a common failing in other ATV transmitters. Performance tests with a 50Hz square wave revealed no LF distortion, and a calibrated "Pulse & Bar" signal showed a near 100% HF response, demonstrating its capability for high-quality ATV transmissions.
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A kit Digital VFO with pre-soldered surface mount parts and burned-in firmware, a scratch build with Arduino Nano, C code with modifications, and a Silicon Labs si5351 PLL clock generator on a breakout board.
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FMI provides superior solutions in the design and manufacture of frequency control devices including Voltage Controlled Temperature Compensated Crystal Oscillators (VCTCXO), voltage controlled crystal oscillator (VCXO), Temperature Compensated Crystal Oscillators (TCXO), crystal clock oscillators, high temperature oscillators, surface mount and crystal oscillator products, phase locked sources and more.
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DL7JV shares his practical experience building and testing capacitive antennas, initially skeptical of their performance compared to magnetic loops and mono-band dipoles. His interest was piqued after hearing a Spanish station running 100 Watts on 80 meters with a 1-meter Micro Vert, making DX contacts into PY and UA0, despite the antenna being only 4 meters high in a garden. This prompted DL7JV to investigate further, consulting resources from DL7PE and DL7AHW, the latter providing DOS programs like "Mitspule.exe" and "Spulenprg.zip" for calculating antenna dimensions and coil conversions. The article outlines the construction of two prototype antennas: one for 7.050 MHz using a 75mm PVC pipe and another for 3.550 MHz with a 110mm PVC pipe. Both designs feature aluminum foil condensers and coils wound from 1mm² H07V-K wire. DL7JV provides specific measurements for the condenser capacitance, surface area, diameter, height, coil inductance, turns, and wire length for both 40m and 80m versions, along with RG58 feedline lengths. Initial reception tests for the 7 MHz antenna, placed indoors, yielded impressive S9+5 signals from a German station compared to an S8 from a 42-meter roof-mounted loop, even hearing a Japanese station. Transmission attempts on April 4, 2004, despite moderate solar storm conditions, resulted in successful QSOs on 7 MHz with EA5OT (579/559) and on 3.5 MHz with YT1NT (579/559) and G4KKI (579/559) using 100 Watts. DL7JV notes the antenna's sensitivity to coordination and feedline layout, suggesting a modification from DL7AXO involving a 500pF fixed capacitor and coil tap for improved SWR stability. He concludes that while the capacitive antenna is space-saving and performs well for reception and 100W transmission indoors, its transmit performance doesn't yet match larger antennas, with further outdoor field tests planned. DL7JV also intends to build a 1.8 MHz version.
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_Amphenol RF_ manufactures RF connectors, RF adapters, RF attenuators, RF cable assemblies, and RF terminators. The company offers custom RF solutions, including modified connectors and integrated cable assemblies. Product examples include SMP to SMPM adapters, surface-mount SMB jack connectors, end-launch SMA bulkhead connectors, and non-magnetic SMPM connectors. The company's product portfolio also features single-crimp N-Type connectors, USCAR compliant Mini-FAKRA connectors, 2.4 mm to 2.4 mm adapters, and 2.92 mm plugs for 0.141-inch cable. _Amphenol RF_ produces MMCX and MCX cable assemblies on RG-316 and RG-174 cable, PFAS-free SMA connectors, and FAKRA rear mount bulkhead plugs for RG-58 and LMR-195 cable. Additional offerings include 2.92 mm to 2.92 mm adapters, BNC bulkhead jacks, SMA to MHF 4 LK cable assemblies, and 2.92 mm to SMA adapters. _Amphenol RF_ is headquartered in Danbury, Connecticut, and operates as part of _Amphenol Corporation_. The company maintains a global manufacturing and distribution network. DXZone Focus: RF connectors | Cable assemblies | Danbury, Connecticut | _Amphenol Corporation_
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Presents two distinct hardware modifications for the Icom IC-7300 transceiver, detailing the necessary steps for each. The first modification, a _MARS_ transmit expansion, involves the physical removal of specific surface-mount diodes (D422) from the main board, enabling transmit capabilities across a broader frequency range, including out-of-band frequencies. It specifies the diode location on US versions of the IC-7300 and suggests using small diagonal cutters if a soldering iron is not preferred or available. The second modification focuses on the internal antenna tuner, aiming to provide wider impedance matching capabilities. This involves adding a **100k ohm** resistor to a designated point within the tuner circuit. The resource also briefly mentions a microphone modification for the _HM219_ and a general power increase, though without specific instructions for the latter two. It emphasizes safety precautions, such as disconnecting power and inspecting the work area.
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The 222 MHz Transverter project, based on Zack Lau's (W1VT) original July 1993 QEX magazine design, provides an IF of 28 MHz for both transmit and receive paths. Rick Bandla (VE3CVG) contributed supplemental notes and construction details, including modifications to achieve 10 mW output power from an initial 4 mW PEP. The design incorporates three distinct boards: a Local Oscillator (LO), a Transmitter (Tx), and a Receiver (Rx), with an estimated parts cost of just over $150 CDN, significantly less than commercial kits. Construction involves both through-hole and surface-mount components, with specific guidance on mounting MAV and MAR devices, grounding techniques, and component selection. The project details include parts lists, schematics for the LO, Tx, and Rx, and board layouts. Troubleshooting advice emphasizes sequential testing, starting with the LO, then Tx, and finally Rx, using a 194 MHz and 222.100 MHz capable FM handheld for signal tracing. Further enhancements are discussed, such as an optional Tx driver stage to boost output to 100 mW and the potential modification of a Motorola Maxor 80 PA for 222 MHz SSB/CW operation. The resource also covers practical aspects like power attenuation pads for IF radios (e.g., FT817) and considerations for enclosure design, including repurposing a Maxor 80 case. Performance reports indicate successful 70 km contacts with only 4 mW output.
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How to reuse high intensity surface mount LEDs as on-board indicators in your homebrew projects
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An FT-817 ceased transmission on the VHF 2m band, despite the other HF, UHF, and 50 MHz bands operating correctly. Suspecting an excess of input signal during FT-8 mode transmission, they conducted measurements with an oscilloscope, revealing a burnt-out PIN diode, identified as D3003, type HSU277, on the PA unit board. Following the replacement of this surface-mounted diode, their FT-817 resumed operation on the 144 MHz band.
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The Spartan Sprint Special 40m CW Transceiver, originally documented in 2002 and reproduced in 2019, details a **QRP** direct conversion rig designed for portable operation. This project evolved from an experimental CMOS digital IC receiver, which proved too noisy for weak signals, into a dedicated 40-meter CW transceiver. The author, VE3SMA, aimed for reduced size, lower weight, and decreased receive current drain compared to earlier iterations, drawing on his extensive contesting experience and even his time operating million-watt transmitters at Radio Canada International. This compact transceiver delivers approximately 200 mW output, VFO-tunable over 15 kHz within the 40m band, and weighs a mere 73 grams (0.16 lb) including its balsa wood case. It features fast semi-break-in and sidetone, with a receive current draw of about 14 mA (no signal) and transmit current draw around 125 mA key down. The design incorporates various construction techniques, including knife-cut surface mount boards and through-hole components, often salvaged from junked cordless phones and cellphones. Despite its direct conversion architecture, which offers usable but not superheterodyne-level selectivity, the rig proved effective, achieving a fourth-place finish in a June 2001 Spartan Sprint contest when paired with a 26-foot vertical antenna. The article provides comprehensive circuit details, including an unconventional VFO using a high-speed CMOS inverter chip and a balanced mixer utilizing a 74HC4053.