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A better way to install PL-259 connectors on RG-8X type coax by Dan Richardson, K6MHE

An illustrated and complete guide to soldering PL-256 coax plugs

Autotena, a Taiwanese manufacturer, offers a diverse product line focused on RF communication antennas and related accessories. The resource details various antenna types, including **4G/3G LTE wideband high-gain low-profile antennas**, land mobile wideband antennas, fiberglass omnidirectional designs, and GPS mobile and marine antennas. Specific amateur radio offerings include NMO VHF load coil gain antennas, VHF whip gain antennas with PL-259 connectors, and UHF NMO mount antennas with 3dB/5dB gain. The company also produces antennas for CB and 10-meter amateur bands, such as aluminum broadband 26-30MHz antennas and big copper coil broadband 26-30MHz antennas. Additionally, the site showcases **RF amplifiers** for CB, HF, VHF, and UHF bands, including professional-grade base station amplifiers with 100% EIA duty cycle. Handheld antennas, PL-259 type mobile antennas, magnet mount antennas, and external CB speakers are also presented, alongside various mounting kits and cable assemblies.

How to solder PL-259’s compiled by K1VR

Constructing a Lindenblad antenna for 137MHz NOAA satellite reception involves specific design considerations for optimal performance. The resource details the use of 4mm galvanised steel fencing wire, 300-ohm television ribbon cable, and wood/plastic components for the antenna structure. Key dimensions for a 137.58MHz-resonant antenna are provided, derived from the ARRL Satellite Handbook, specifying s, l, w, and d as 42, 926, 893, and 654mm respectively. The antenna is designed for Right Hand Circularly Polarised (RHCP) signals, requiring the four folded dipole elements to be tilted clockwise by 30 degrees. A significant aspect covered is impedance matching between the antenna's 75-ohm impedance and a typical 50-ohm receiver input. A twelfth-wave matching transformer, constructed from 117mm sections of 50-ohm RG-58 and 75-ohm RG-59 coax with a 0.66 velocity factor, is described. The article also addresses coaxial cable and connector selection, recommending 75-ohm Type-N connectors for RG-6 cable in professional setups and F56/F59 connectors for general use, while strongly advising against PL-259/SO-259 connectors for VHF. Strategies for mitigating Radio Frequency Interference (RFI) are discussed, including antenna placement to shield from local TV transmitters and the use of commercial or DIY band-pass filters, such as cavity resonators or helical notch filters, along with ferrite chokes on coaxial cables. Antenna orientation is explored, noting the Lindenblad's 'cone of silence' directly overhead and its maximized sensitivity towards the horizon. An experimental vertical tilt of 90 degrees is presented as a method to improve overhead reception and reduce interference from strong horizontal signals, particularly relevant in high RFI environments like the Siding Spring Observatory site.

From TenTec Inc a video that illustrate a PL-259 installation on a RG8X coax cable

This useful coax tester allows you to screw the PL-259 onto the tester to get a GO/NO GO status. When the LED lights up- you have a short circuit.

Using Andrew FSJ1-50A 1/4" Superflex Heliax with PL-259 Connectors

A test and comparison of real attenuation of N-type connectors and PL-259 connectors on UHF bands, domonstrating that connectors are almost equivalent.

PL-259, Motorola & N connectors, Coax Seal, universal adapter kit, TNC, Mini-UHF, SMA, F & BNC connectors, audio connectors,antenna mounts and antennas

Documents the construction of a **VHF/UHF** antenna addition for the Buddipole HF antenna system, leveraging the existing Versa-Tee component. The project details the fabrication of a custom antenna mount from angle aluminum, including specific drilling and tapping for 3/16"-24 bolts, and the creation of radials from Simpson Strong Tie Insulation Supports. It specifies radial lengths for 70 centimeters (6 inches from the center stud) and 2 meters (19 1/4 inches), noting the use of wire nuts for safety. The resource outlines the construction of a mast from 1/2" ID PVC conduit, connected with 3/8"-24 connecting nuts and bolts, mirroring the Buddipole's modular design. It describes the integration of a mobile dual-band antenna with a 3/8"-24 mounting stud and the custom coax setup with BNC and **PL-259** connectors. Field testing with an FT-817ND and a separate dual-band SWR meter confirmed good SWR on both 2 meters and the 440-450 MHz section of 70 centimeters, with positive reception reports during Field Day activities. Further, the article describes the creation of a custom carrying solution, including a 22-inch tripod bag and a fabric roll-up, to emulate the portability of the original Buddipole system.

Over 100 distinct RF connector types are available from AIR802, including popular UHF series PL-259 plugs and SO-239 sockets, designed for a wide array of coaxial cable dimensions. The company specializes in producing connectors compatible with common amateur radio cables like RG-8, RG-213, and RG-58, ensuring reliable signal integrity for antenna systems and shack interconnections. Their product line extends to various coaxial cable types and pre-made antenna cable assemblies, offering ready-to-deploy solutions for hams. AIR802 also provides custom cable assemblies and pigtails, catering to specific installation requirements for transceivers, tuners, and amplifiers. These pre-fabricated options simplify station setup, reducing the need for field termination of connectors. Michael Bryant is the contact for inquiries regarding their range of RF components, which are essential for building robust and efficient amateur radio stations.

Coaxial cable stripping for PL-259 connectors requires precise measurements to ensure optimal RF performance and mechanical integrity. For RG-8X, the outer jacket is stripped 1/2 inch, the braid 5/16 inch, and the dielectric 1/8 inch, leaving the center conductor exposed. RG-58 preparation involves a 1/2 inch jacket strip, 1/4 inch braid strip, and 1/8 inch dielectric strip. These specific dimensions facilitate proper soldering and crimping, minimizing impedance discontinuities at the connector interface. Different coaxial cable types, such as RG-8 and RG-213, necessitate varied stripping lengths due to their construction. The _PL-259_ connector, a common UHF type, relies on these exact preparations for a secure fit and low-loss connection. Incorrect stripping can lead to high SWR, RF leakage, and mechanical failure, impacting overall station efficiency. The guide details these critical dimensions for several popular coax cables. Using a dedicated _coax stripper_ tool or precise measurements with a utility knife improves consistency.

Adapting PL-259 Coax Connectors to CATV Hard Line Coax Cable

The PL259/SO239 (aka UHF) connectors have harsh critics and religious defenders. Questionable measurement techniques complicate matters.

Messi & Paoloni offers a range of RF coaxial cables, including the _Ultraflex_ series, specifically engineered for amateur radio applications. These cables feature advanced dielectric materials and high-density braiding, resulting in significantly reduced attenuation across HF, VHF, and UHF bands. For instance, the Ultraflex 7 exhibits a loss of only **2.5 dB per 100 feet** at 144 MHz, making it suitable for demanding DX and contesting operations. The company's product line also includes specialized connectors, such as N-type and PL-259, designed to maintain optimal impedance matching and minimize signal reflections. Each connector is precision-machined to ensure a secure, weather-resistant termination, crucial for outdoor antenna installations and long-term reliability. Messi & Paoloni emphasizes rigorous quality control, with all cables undergoing testing to ensure consistent performance and durability, supporting effective two-way radio communication.