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Query: aluminum tubing
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The 30/40 meter **vertical antenna** project by IK4DCS details the construction of a shortened, self-supporting design, reaching a total length of 5 meters. The antenna incorporates a linear loading section and a coaxial cable trap for 30 meters, based on the "Antenne Volume 2°" text by Nerio Neri (page 223). The design uses six radials, three for each band, positioned at approximately 90° inclination and at least one meter above the roof or ground, connected via a 1:1 balun at the feed point. Mechanical construction utilizes aluminum tubing, with a 2.30-meter primary radiator section (30 mm diameter) joined to a second part using a Teflon insert and a PVC sleeve for rigidity. The linear load, approximately 3.70 meters long, accounts for a 30% physical shortening of the quarter-wave element. A capacitive load, made from three 50 cm radials, is integrated into the 40-meter top section for fine-tuning. Final adjustments involved radial inclination for 40 meters, as initial testing showed increased SWR and interference on 30 meters due to nearby resonant structures. The author emphasizes the importance of clear space for optimal performance and provides drawings and photos to clarify the build process.
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A rotary trapped-dipole for 17 and 20 meters, as described by IZ7ATH, presents a practical solution for multi-band HF operation. The author, Talino, recounts his experience building this antenna for IK7ZCQ, detailing the evolution from an initial concept involving a grounded-driven element and gamma-match to a direct-fed, non-grounded design. His pragmatic approach, adapting available materials, is evident throughout the construction narrative, particularly with the use of eight tapered aluminum pipes for the driven element. Construction specifics include precise measurements for the aluminum tubing, with diameters ranging from 30 mm down to 16 mm, and a critical note on reducing tip thickness for weight optimization. The _traps_, initially a concern, are fabricated using 8 turns of RG58 coax on a 27 mm support, tuned to resonate at 18.1 MHz using a dip-meter. Talino emphasizes sealing the traps with RF glue and PVC tape to prevent water ingress, a crucial step for longevity. Field test results, conducted on a 10-meter pole in a clear garden environment, showed an SWR of 1.2:1 on 17 meters and 1.5:1 at 14.200 MHz. While SWR varied slightly when installed at Mario's QTH due to nearby objects, the antenna's performance remained commendable. The final half-dipole length is 46 cm for the 18 MHz tips, and the total weight is under 6 kg, with potential for further reduction.
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The Dual-Band Wire Beam was inspired by L.B. Cebik's (W4RNL) article The Elusive Moxon Nest. Fiberglass tubing spreaders, Flexweave elements, an aluminum hub, and two die-cast aluminum flanges combine to provide a 12/17m Moxon nest with one 50 ohm feed.
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A 90-foot vertical antenna constructed from **aluminum irrigation tubing** is detailed, focusing on its innovative raising and lowering mechanism. The resource describes a **45-foot ginpole** system, allowing a single operator to erect or lower the antenna in minutes. It covers the mechanical design, including the pivot base, insulated joints for the tubing sections, and guy wire attachment points. The antenna consists of two 30-foot sections of 4-inch tubing and one 30-foot section of 2-inch tubing, stacked with the smaller diameter at the top. The electrical design incorporates PVC "condulet" boxes at the 30-foot and 60-foot points, housing relays to change the effective height for multi-band operation on 160, 80, 40, and 30 meters. Ferrite rod inductive chokes are used for DC control and to tune out gap capacitance. The antenna is fed with 1000 feet of open wire line, connected to a matching transformer comprising stacked toroids and a coaxial/toroidal balun. Grounding is achieved with a 3x3 foot grid of 16-gauge tinned copper wires with soldered crossovers.
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Portable Base Systems, Mast Clamps, Aluminum Tubing
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Distributor of extruded aluminum alloy tubes & tubing
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This project details the construction of a **full-sized 40-meter vertical antenna**, born from a renewed interest in 7 MHz operation and a desire for improved effectiveness over simple dipoles. The author, K5DKZ, initially focused on VHF experimentation, which provided an inventory of aluminum tubing and fiberglass spreaders for this endeavor. Before this vertical, K5DKZ utilized an 80/40 meter inverted-vee trap dipole and a 40-meter broadband dipole, but now primarily uses a pair of full-sized, phased, quarter-wave verticals spaced 35 feet apart for serious 40-meter work. The construction involves a base-heavy design for stability, using a 44.5-inch section of 1-1/4 inch steel TV mast driven into 1-3/8 inch aluminum tubing, insulated by a 105-inch section of Schedule 40 PVC pipe. The assembly reaches 31 feet, close to the 32 feet required for a quarter-wavelength on 40 meters, with fine-tuning achieved by winding wire onto a fiberglass spreader. The design is explicitly presented as a foundation for a two-element 40-meter Yagi beam, outlining modifications like substituting aluminum for steel in the base and using an inductive hairpin match for the driven element. The article also discusses tuning considerations for a large 40-meter beam, noting the 100 to 200 kHz upward frequency shift when raised, and suggesting methods for installation on a tower. The author emphasizes the cost-effectiveness and good performance of the monopole approach, especially when multiple verticals are needed.
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This PDF document details the construction of a **70 MHz** Big Wheel antenna, a horizontally polarized omnidirectional array. The design utilizes three full-wave loops, each approximately **2160 mm** in diameter, arranged in a triangular configuration. The resource provides mechanical dimensions for the antenna elements and a comprehensive bill of materials, specifying component quantities and types, such as M8 stainless steel bolts, 15x15x1.5 mm square aluminum tubing for spacers, and 8 mm aluminum rod for the arcs. The central hub is constructed from two 160x160x8 mm aluminum plates, with four 40 mm long polyamide insulators supporting the radiating elements. The feed system incorporates a 50 mm diameter aluminum pipe for mounting and a matching stub constructed from a 120x20x2 mm aluminum sheet, connected via M8x10 mm bolts. The resource includes a diagram illustrating the mechanical dimensions and assembly points, including the N-connector fixing point and the center conductor attachment. The project was published on May 25, 2011, by Peter OE5MPL and Rudi OE5VRL. DXZone Focus: PDF | 70 MHz Big Wheel | Mechanical Dimensions | **2160 mm** loop diameter
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Design and build an 6 m dipole antenna from aluminum, tubing, that resembles the active element of a yagi beam antenna.
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A 144 Mhz Slim Jim Antenna, aluminum tubing version project by Mohammad 9W2WTF
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The X80 multi-band HF vertical antenna, a commercial iteration of the Rybakov design, exhibits a physical length of 5.5 meters, or approximately 18 feet, and is constructed from aluminum tubing. It operates as a non-resonant vertical, requiring an external antenna tuner for impedance matching across its intended operating frequencies. The antenna's design incorporates a 1:4 UNUN at its base, facilitating a nominal 50-ohm feed point impedance for the coaxial cable. Performance observations indicate effective operation on 40 meters, 20 meters, 15 meters, and 10 meters, with reduced efficiency on 80 meters and 160 meters due to its relatively short electrical length for these lower bands. Comparative analysis with a G5RV dipole and a half-wave end-fed antenna reveals the X80 offers a lower take-off angle, beneficial for DX contacts, particularly on the higher HF bands. Field tests conducted with an Icom IC-706MKIIG transceiver and an LDG AT-100ProII autotuner demonstrate the X80's ability to achieve acceptable SWR across 80m through 10m. The antenna's compact footprint and ease of deployment make it suitable for restricted spaces or portable operations, though its performance on 80 meters is noted as a compromise compared to full-size resonant antennas.
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Presents Eagle Stainless Tube & Fabrication as a certified distributor specializing in various tubing products essential for antenna construction and other amateur radio projects. It details their offerings, which include aluminum tubes in fractional, metric, and heavy wall specifications, alongside stainless steel bar stock in round, square, and flat profiles. The resource highlights the availability of a diameter sizing chart and direct contact options for specialists, indicating a focus on providing specific material dimensions and expert support for custom fabrication needs. The company emphasizes its role as a supplier of raw materials, crucial for hams engaged in DIY antenna builds or structural components for their shacks. Their inventory supports the precise mechanical requirements often encountered in radio frequency engineering, where material strength, weight, and corrosion resistance are critical design factors for outdoor installations. The site primarily serves as a product catalog and contact point for sourcing specialized metal tubing and bar stock, providing technical specifications and material grades relevant to robust amateur radio infrastructure.
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Design and build a 6 meter 2-element Moxon antenna mostly from available aluminum tubing and angle stock.
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The Tri-pole antenna, a clever modification of a standard dipole, allows for dual-band operation by integrating a third element. This design effectively shortens the overall dipole length by 10 to 20 percent, simplifying antenna rotation and offering a compact footprint. KK4OBI's article delves into the operational principles, using a 6 and 10-meter Tri-pole as a primary example, and provides comprehensive instructions for constructing any Tri-pole antenna within the 6 to 15-meter range. Key to the Tri-pole's performance is its off-center feed, necessitating a common mode choke at the feed point for optimal tuning and reduced noise. The author outlines a methodical approach to determining element dimensions, starting with a vertical element frequency calculated as 0.47 times the sum of the desired upper and lower band frequencies. This calculation, along with K-values derived from trend lines, guides the initial lengths for the horizontal arms, demonstrating how a 10m-6m Tri-pole can achieve a total horizontal length 78% shorter than a conventional 10-meter dipole. Tuning and balancing are critical, with the article detailing adjustments to arm lengths and the vertical element to achieve balanced SWR values, as validated through 4NEC2 simulations. Radiation patterns are analyzed at various elevations, showing gains around 5.7 dBi and favorable take-off angles for DX contacts. Construction details specify aluminum tubing dimensions, U-bolts, and an SO-239 connector, emphasizing the importance of a ferrite-based choke for wideband operation.
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The DIY 137 MHz WX SAT V-dipole antenna project details the construction of a specialized antenna for receiving weather satellite transmissions. It provides specific dimensions for the dipole elements, designed for optimal reception around the 137 MHz band, which is commonly used by NOAA and Meteor weather satellites. The resource outlines the materials required, such as aluminum tubing for elements and PVC for the support structure, along with the necessary coaxial cable and connectors. The article presents a clear, step-by-step assembly process, including how to form the V-shape and connect the feedline. It emphasizes practical considerations for mounting and weatherproofing the antenna for outdoor deployment. The design focuses on simplicity and effectiveness for amateur radio operators interested in satellite imagery. Key aspects include the precise angle of the V-dipole and the lengths of the radiating elements, which are critical for achieving the desired circular polarization response for satellite signals. The resource includes photographic documentation of the construction phases and the final mounted antenna.
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The CobWebb antenna project is a compact, multiband HF solution ideal for amateur radio operators. Covering 14-28 MHz, it features a square dipole array with near-omnidirectional coverage and unity gain. This guide details a DIY approach, using a 1:4 current balun for impedance matching. Construction involves aluminum and fiberglass tubing, with optimized element tuning for SWR performance. Weather resistance improvements and resonance shift considerations are also discussed. Build your own CobWebb antenna for an efficient, space-saving HF experience.
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The article describes the construction of a Lindenblad antenna, which is well-suited for receiving signals from low-orbiting weather satellites. The key points are: The Lindenblad antenna has an omnidirectional horizontal radiation pattern and is optimized for low to medium elevation angles, making it ideal for tracking passing satellites near the horizon. It is designed to receive circular polarization, which is common for weather satellite signals. The antenna is constructed using 4 folded dipole elements arranged on a cross-shaped frame. The necessary materials include a plastic junction box, PVC tubing, and aluminum rods to form the dipole elements. The article provides detailed instructions for preparing the components, assembling the dipoles, and connecting the feed lines to create the complete antenna. The completed antenna can be mounted on a vertical support, with the dipole elements angled at 30 degrees from horizontal, to optimize reception of the passing satellites. The author notes that the design was originally published in a now-defunct magazine, Meteo Satellite Inf", in 1993
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This Satellite Antenna Elevation System project involves mounting horizontally polarized Yagi antennas on a fiberglass reinforced polymer (FRP) crossboom. A Yaesu G-800DXA azimuth rotator is in place, requiring only an elevation rotation system. Elevation is controlled by a 12VDC linear actuator connected to a U-bolted arm on the crossboom, rotating within a DIY bearing arrangement. Common handyman tools suffice for assembly. The setup includes FRP crossboom, aluminum tubing, PVC couplers, nylon camshaft bushes, and a K3NG-based controller for azimuth and elevation control. Detailed guides and resources are available online.
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Provides a comprehensive overview of the Hentenna design, construction methods using aluminum tubing, and discusses its bidirectional characteristics with illustrative photos
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A custom center hub for a Spiderbeam yagi antenna, enabling side-mounting on an existing mast. Challenges included structural instability, limited reach for assembly, and interference with a pre-mounted Spiderpole. A new hub using 40x40mm aluminum tubing provided strength, allowed side assembly, and supported fiberglass pole guy lines. The solution facilitated efficient installation and removal, delivering excellent performance compared to a SteppIR yagi.
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Fully functional weathervane conceals an efficient 2- meter base-station antenna. Your Neighbors and HOA won’t know it’s there and they will love the rooster-vane. The Rooster-Tenna is a covert 2-meter ham radio antenna disguised as a functional weathervane, ensuring seamless integration into residential environments. This improved version features a wide-spaced parallel-fed folded dipole in a compact skeleton slot design. Constructed from aluminum tubing and acrylic supports, it offers omnidirectional, vertically polarized performance suitable for repeater and satellite use. Easy to mount and tune, it achieves a low SWR across the 2m band. With 3D-printable parts available, the Rooster-Tenna blends practicality with stealth, making it an ideal solution for HOA-restricted areas
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A small Yagi antenna for camper van. It is made of aluminum tubing, breaks down for storage, and works well for communicating with others. He built it in an afternoon and it gets good signal. The antenna is lightweight and can be packed up to fit inside his van while traveling
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The 2m 7 element Yagi antenna is a perfect beam antenna with 11dB gain and a front-to-back ratio of 20-25 dB. It has seven elements and requires a matching network built of 3/8" aluminum tubing and RG-8 cable. The gamma tube is adjusted to provide the best fit, and the gamma-driven element feeding clamp is tightened. If the beam is vertical, a non-conducting mast is utilized to prevent detuning and skewing of the radiation pattern. For optimal VHF operating, the antenna is installed at a height of 30 feet or higher.