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Demonstrates the construction of a **multi-band HF mobile antenna** utilizing a modified CB whip antenna base. The resource details the process of stripping a commercial CB whip, winding a new helical coil with 0.7mm insulated copper wire, and identifying tapping points for various HF bands. It emphasizes the importance of a rugged, slim design for mobile operation, discussing mechanical length, power handling (up to 200 watts), and coil diameter considerations. The article includes a graphic illustrating the antenna's operational principle, where sections of the helical coil are shorted from bottom to top to maintain efficiency and high Q. The resource presents a practical approach to achieving **band switching** without an external tuner, by manually adjusting tapping points on the coil. It provides a table with reference lengths in centimeters from the feedpoint for 7 MHz (40m) through 28.7 MHz (10m), including WARC bands. The author details mounting techniques, suggesting a Diamond bracket for secure attachment to a vehicle trunk, and stresses the critical role of proper grounding for optimal performance. The design allows for operation on 75m and 80m bands by adding a 110mm steel whip.

Demonstrates the construction of **magnetic loop antennas**, detailing both multi-turn and single-turn designs. It covers a 30-inch diameter multi-turn loop for 80 meters, based on a February 1996 QST article, and an octagon single-turn loop made from 15mm copper tube with a 4.8-meter circumference, operating from 7 MHz to 14 MHz. The document also presents a smaller 800mm diameter loop for 14 MHz to 28 MHz, emphasizing the importance of high-voltage tuning capacitors. Covers the design and construction of custom **butterfly capacitors** and piston capacitors, including a split stator capacitor with 140 pF capacitance and a 6000 Volt rating, and a butterfly capacitor with 5-65 pF and 7200 Volt rating. It explains why butterfly capacitors are preferred over split stator types for high power applications due to lower losses and direct series connection of rotors, reducing resistive losses from wiper contacts. Material recommendations include clear PVC for plates and brass or stainless steel for non-magnetic hardware. Addresses practical considerations such as feeding the loop with a shielded 1/5 Faraday loop made from RG213 or RG8 coax, achieving VSWR 1.1 across bands, and optimizing its placement 180° from the capacitor. It also discusses mechanical joint resistance, dissimilar metal oxidation prevention using Vaseline, and a simple method for determining radiation angle with a TL-light tube. The guide includes diagrams for rotor, stator, and end plate construction.

Glen Martin manufactures aluminum and steel amateur antenna self-supporting and telescoping towers, mounts, masts, thrust bearings and accessories.

One common challenge in antenna systems is mitigating common-mode current on the feedline, which can distort radiation patterns and introduce RF in the shack. This project details a 1:1 balun design that ingeniously avoids traditional ferrite beads, often a costly component, by substituting them with steel wool. The steel wool, when integrated into the balun's construction, effectively attenuates unwanted RF on the outer braid of the coaxial cable, ensuring that the antenna radiates efficiently and as intended. The construction involves winding coaxial cable through a PVC former, with the steel wool strategically placed to provide the necessary common-mode impedance. This method offers a practical and economical alternative for hams looking to build effective baluns without the expense or availability issues associated with ferrite cores. The design principles focus on creating a balanced feed to the antenna, crucial for optimal performance of dipoles and other balanced radiators. Experimentation with such designs can lead to improved field results, particularly for those operating with limited budgets or seeking innovative solutions for their antenna systems. The simplicity of using readily available materials like steel wool makes this a compelling build for many radio amateurs.

This Multiband Cubical Quad antenna a boomless Quad design with glass-fibre arms and a single coax wire connected to a remote antenna switch. This aerial work on 8 bands and has a 60-degree beam width. Despite achieving critical technical requirements, the antenna's three-dimensional structure presents obstacles, such as installation issues on fixed towers and risk of frost damage. The spider framework is built of stainless steel, with a compact 18-inch boom and strong angle iron arms. Tait use a variety of methods to fasten element wires and suggests placing them on the outside of the spreaders for improved insulation. The use of nylon twine or parachute cord between key attachment points allows for adjustable separation between pieces.

Tarheel Antennas presents its product line of motorized **screwdriver antennas** and stainless steel mounting solutions, engineered for both amateur radio operators and commercial users. The resource details the manufacturing process, emphasizing in-house CNC machining and the use of quality materials for durability and performance. It highlights the company's commitment to U.S.-based manufacturing, with products built in St. Joseph, MO, since 2008. The site provides essential contact information for sales and technical support, including email addresses and phone numbers. It also includes a mailing address for physical correspondence. While noting a temporary absence from the Dayton Hamvention in 2024, the company expresses intent to return in 2026, indicating engagement with the amateur radio community.

Constructing a Lindenblad antenna for 137MHz NOAA satellite reception involves specific design considerations for optimal performance. The resource details the use of 4mm galvanised steel fencing wire, 300-ohm television ribbon cable, and wood/plastic components for the antenna structure. Key dimensions for a 137.58MHz-resonant antenna are provided, derived from the ARRL Satellite Handbook, specifying s, l, w, and d as 42, 926, 893, and 654mm respectively. The antenna is designed for Right Hand Circularly Polarised (RHCP) signals, requiring the four folded dipole elements to be tilted clockwise by 30 degrees. A significant aspect covered is impedance matching between the antenna's 75-ohm impedance and a typical 50-ohm receiver input. A twelfth-wave matching transformer, constructed from 117mm sections of 50-ohm RG-58 and 75-ohm RG-59 coax with a 0.66 velocity factor, is described. The article also addresses coaxial cable and connector selection, recommending 75-ohm Type-N connectors for RG-6 cable in professional setups and F56/F59 connectors for general use, while strongly advising against PL-259/SO-259 connectors for VHF. Strategies for mitigating Radio Frequency Interference (RFI) are discussed, including antenna placement to shield from local TV transmitters and the use of commercial or DIY band-pass filters, such as cavity resonators or helical notch filters, along with ferrite chokes on coaxial cables. Antenna orientation is explored, noting the Lindenblad's 'cone of silence' directly overhead and its maximized sensitivity towards the horizon. An experimental vertical tilt of 90 degrees is presented as a method to improve overhead reception and reduce interference from strong horizontal signals, particularly relevant in high RFI environments like the Siding Spring Observatory site.

The W1TAG LF Receiving Loop is a specialized antenna project for LF reception, designed to mitigate local noise and enhance weak signal pickup on the lower frequencies. This square loop, measuring 6 feet per side, utilizes 14 turns of #12 THHN wire wound on a PVC frame, offering a robust mechanical structure. The design incorporates a series-tuned circuit with a coupling transformer, allowing for tuning from over 400 kHz down to _45 kHz_ using a switched capacitor bank. Construction details include the use of 1.5-inch PVC pipe for the frame, with specific measurements for spreaders and drilled holes for wire threading. The two 7-turn sections of wire are connected at the center, providing an option for a center tap. The loop rotates on a 1-inch steel pipe, enabling directional nulling of noise sources. The tuning unit, housed in a box clamped to the PVC, employs a 1:2 step-up transformer wound on an _FT-82-77 core_ and uses relays to switch capacitance values from 50 pF to 6400 pF, providing precise frequency adjustment. The current setup connects to the shack via 100 feet of RG-58, feeding into a W1VD-designed preamp, with plans for a balanced, shielded twisted pair cable upgrade.

CW paddle made with a steak knife some simple hardware and a stainless steel fork

The ZS6BKW antenna, a popular multiband wire antenna, offers improved band matching compared to the traditional G5RV. This construction guide details the process, beginning with specific dimensions: 13.11 meters (43 feet) for the 450-ohm ladder line and initial dipole arm lengths of approximately 14.8 meters each. It emphasizes the critical role of an _antenna analyzer_ for accurate tuning, particularly for determining the velocity factor of the ladder line and achieving a 1:1 impedance match. The article outlines the materials required, including a 1:1 current balun, 450-ohm window line, wire for the dipole arms, and a 50-ohm non-inductive resistor for testing. It provides a step-by-step procedure for cutting the ladder line to its electrical half-wavelength, explaining how to calculate the velocity factor using measured and free-space frequencies. For instance, a measured 50-ohm impedance at 12.54 MHz with a calculated free-space half-wavelength frequency of 11.44 MHz yields a velocity factor of 0.91. Final adjustments involve hoisting the antenna to its operational height and fine-tuning the dipole arm lengths to achieve optimal SWR, specifically targeting 14.200 MHz. The _ZS6BKW_ design is noted for its performance on 80m, 40m, 20m, 10m, and 6m, though it is not optimized for 15m operation. The author, _VK4MDX_, shares practical tips for durable construction using stainless steel wire and cable clamps.

Optimizing a G5RV or ZS6BKW multiband wire antenna for HF operation often involves addressing common SWR issues and understanding feedline characteristics. This resource chronicles the construction and performance evaluation of a G5RV, initially built for 80m, 40m, 15m, and 10m bands, by a newly licensed Foundation operator. The author details the selection of materials, including 3.5 mm stainless steel wire for the doublet arms and enameled copper wire for the open-wire feeder, and the initial decision to omit a balun based on common online information. The narrative highlights the initial disappointing performance, characterized by high receive noise and poor signal reports on 80 meters, despite the transceiver's internal ATU achieving a 1:1 match. This led to experimentation with a coax current balun and further research into G5RV myths, such as SWR claims and the necessity of a balun. The author then describes modifying the antenna to the ZS6BKW configuration, which involves specific changes to the doublet and feedline lengths, and integrating a 1:1 current balun wound on a ferrite toroid. The modifications resulted in improved reception and transmit performance across the bands.

This project details the construction of a **full-sized 40-meter vertical antenna**, born from a renewed interest in 7 MHz operation and a desire for improved effectiveness over simple dipoles. The author, K5DKZ, initially focused on VHF experimentation, which provided an inventory of aluminum tubing and fiberglass spreaders for this endeavor. Before this vertical, K5DKZ utilized an 80/40 meter inverted-vee trap dipole and a 40-meter broadband dipole, but now primarily uses a pair of full-sized, phased, quarter-wave verticals spaced 35 feet apart for serious 40-meter work. The construction involves a base-heavy design for stability, using a 44.5-inch section of 1-1/4 inch steel TV mast driven into 1-3/8 inch aluminum tubing, insulated by a 105-inch section of Schedule 40 PVC pipe. The assembly reaches 31 feet, close to the 32 feet required for a quarter-wavelength on 40 meters, with fine-tuning achieved by winding wire onto a fiberglass spreader. The design is explicitly presented as a foundation for a two-element 40-meter Yagi beam, outlining modifications like substituting aluminum for steel in the base and using an inductive hairpin match for the driven element. The article also discusses tuning considerations for a large 40-meter beam, noting the 100 to 200 kHz upward frequency shift when raised, and suggesting methods for installation on a tower. The author emphasizes the cost-effectiveness and good performance of the monopole approach, especially when multiple verticals are needed.

This PDF document details the construction of a **70 MHz** Big Wheel antenna, a horizontally polarized omnidirectional array. The design utilizes three full-wave loops, each approximately **2160 mm** in diameter, arranged in a triangular configuration. The resource provides mechanical dimensions for the antenna elements and a comprehensive bill of materials, specifying component quantities and types, such as M8 stainless steel bolts, 15x15x1.5 mm square aluminum tubing for spacers, and 8 mm aluminum rod for the arcs. The central hub is constructed from two 160x160x8 mm aluminum plates, with four 40 mm long polyamide insulators supporting the radiating elements. The feed system incorporates a 50 mm diameter aluminum pipe for mounting and a matching stub constructed from a 120x20x2 mm aluminum sheet, connected via M8x10 mm bolts. The resource includes a diagram illustrating the mechanical dimensions and assembly points, including the N-connector fixing point and the center conductor attachment. The project was published on May 25, 2011, by Peter OE5MPL and Rudi OE5VRL. DXZone Focus: PDF | 70 MHz Big Wheel | Mechanical Dimensions | **2160 mm** loop diameter

The article details a specific method for performing maintenance on a crank-up tower, focusing on cable and rotator replacement without a full power pulldown. It outlines the necessary equipment, including a 2-section extension ladder with a horn attachment and a two-piece, 6-foot steel pipe, specifying a 1 1/4-inch diameter. The procedure involves lowering tower sections onto the internal pipe to slacken cables, allowing for their removal and replacement, and also describes how to replace the rotator while the tower remains upright. Key steps involve using the pipe to support tower sections, enabling access to the cables and bearings. The author, N5AR, emphasizes safety by instructing the reader to remain on the ladder at all times, rather than climbing the tower itself. The process is presented as manageable for a single operator, with the author having successfully completed the task on a _UST TX472_ tower. Specific tools mentioned include Allen wrenches and end wrenches for cable ends and bearing bolts. The method provides a practical approach for tower upkeep, minimizing the complexity often associated with such tasks and allowing for maintenance of components like cable pulleys and their bearings.

Distributors of specialty metals, electricial wire & cable, and high capacity magnet mounts for government and business. Stainless steel bars and rods for nuclear applications.

TSC International produces soft magnetic sheet steel, custom-stamped and heat-treated to achieve optimal electrical characteristics for applications such as motors, generators, linear power supplies, and ballasts. The company's manufacturing process focuses on precise material engineering to meet specific performance requirements in various electrical systems. They also specialize in soft magnetic core materials essential for transformers, chokes, and inductors. These core materials are utilized in power supplies, lighting ballasts, signal conditioning circuits, inverters, and battery chargers, providing critical magnetic properties for efficient energy conversion and signal integrity. Located at 39105 Magnetics Blvd, Wadsworth, IL 60083-0399, TSC International provides contact via sales@tscinternational.com or phone at +1 (0) 847 249 4900, facilitating direct inquiries regarding their magnetic component offerings.

Steel City Amateur Radio Club Pittsburgh

Presents Eagle Stainless Tube & Fabrication as a certified distributor specializing in various tubing products essential for antenna construction and other amateur radio projects. It details their offerings, which include aluminum tubes in fractional, metric, and heavy wall specifications, alongside stainless steel bar stock in round, square, and flat profiles. The resource highlights the availability of a diameter sizing chart and direct contact options for specialists, indicating a focus on providing specific material dimensions and expert support for custom fabrication needs. The company emphasizes its role as a supplier of raw materials, crucial for hams engaged in DIY antenna builds or structural components for their shacks. Their inventory supports the precise mechanical requirements often encountered in radio frequency engineering, where material strength, weight, and corrosion resistance are critical design factors for outdoor installations. The site primarily serves as a product catalog and contact point for sourcing specialized metal tubing and bar stock, providing technical specifications and material grades relevant to robust amateur radio infrastructure.

Antenna manufacturer based in Brazil, produce mobile HF VHF and UHF antennas and VHF UHF Base antennas

A 70cm ground plane antenna made with a 90cm of 1mm silver steel rod

K1JJ presents a compilation of insights regarding vertical radial ground systems, specifically applied to 160m vertical arrays. The resource details 19 distinct observations and recommendations, emphasizing that ground radials primarily reduce ground losses rather than influencing pattern formation. It explains that RF current flows inefficiently through average soil, necessitating copper radials to create a low-resistance path back to the antenna base. The content suggests that **50-60 radials** are generally sufficient to achieve optimal efficiency, with diminishing returns beyond that number, and that radials should be laid on the surface for best performance. The discussion also addresses practical aspects such as wire gauge, installation techniques using 'U' shaped staples, and methods for connecting radials in multi-element arrays. It highlights the importance of radial length, stating that 1/4 wave radials are a crucial minimum, and that for 160m, radials should be at least _100 feet_ long. The resource critically examines the efficacy of elevated radials versus ground radials, noting that while a few elevated radials may suffice for VHF, HF applications, particularly on 160m, require extensive ground radial systems to efficiently collect RF currents in the near field. It also touches on the impact of radial systems on parasitic elements and the significance of symmetrical radial patterns for minimizing losses. Further practical advice includes wire type recommendations, proper soldering and weatherproofing techniques for radial connections, and considerations for integrating steel towers into the ground system. The author shares personal experience with installing 60 quarter-wave and half-wave radials under each of three in-line verticals, expressing satisfaction with the results.

Steele County is about 60 miles south of Minneapolis, MN.

Why build antennas out of copper and not aluminum or stainless steel. Selecting the best metals for antennas evaluating the conductivity factor.

Showcasing German engineering, ANjo Antennen develops and manufactures a diverse portfolio of amateur radio and commercial antenna products. Their offerings span a wide frequency range from 1.8 MHz to 3000 MHz, emphasizing electrical and mechanical precision for longevity. The company actively participates in events like FUNK.TAG Kassel, providing opportunities for direct engagement and order pickup. ANjo's product line includes high-performance **Yagi antennas** optimized for Tropo and EME, along with multi-stacked Quad antennas designed for contest operations, featuring wide horizontal and narrow vertical beamwidths. They also produce circularly polarized satellite antennas, some with switchable LHCP/RHCP, leveraging their commercial satellite antenna expertise. Beyond amateur applications, ANjo provides flexible, custom antenna solutions for commercial sectors such as BOS, EMC measurements, and telemetry. Their commitment to quality is evident in the Premium-Line antennas, which utilize **1.4301 (V2A) stainless steel** for mast clamps and connectors, ensuring durability and corrosion resistance. They also offer end-fed HF multiband wire antennas, known for their compact footprint and discreet installation.

This article provides a cost-effective and reliable method for fixing antenna elements in the traverse of HF/UHF Uda-Yaga antennas. It outlines a step-by-step process using soft galvanized steel wire, eliminating the need for special adapters or additional holes. The method described ensures a secure attachment without compromising the mechanical strength of the traverse, offering a durable solution for ham radio operators constructing antennas. The use of galvanized steel wire guarantees long-lasting stability, making it a practical and efficient technique for antenna assembly.

Details the construction of a Copper Cactus Dual-Band Super J-Pole Antenna, providing specific measurements for 1/2-inch copper tubing sections, including a 57-1/2-inch long section and a 19-inch short section, along with a 42-inch piece of 3/16-inch or 1/4-inch soft copper tubing for the matching stub. It covers soldering techniques for copper fittings, drilling an SO-239 panel mount coaxial fitting, and securing feed point connections with stainless steel adjustable band clamps. The resource specifies materials such as Schedule M 1/2-inch copper tubing, various copper fittings, a hardwood dowel or Fiberglas rod for insulation, and #14 stranded copper wire for the feed point. The guide simplifies the J-pole feed point by using an SO-239 fitting with an elongated mounting hole and band clamps, noting an optimal feed point distance of approximately 3 inches above the crossbar for proper impedance matching. It recommends a 4-turn coax choke, 5 inches in diameter, placed within 3 to 4 inches of the feed point for 2-meter operation to mitigate RF on the feedline. The project emphasizes weather sealing with silicon or butyl rubber compound and clear lacquer for durability and appearance.

Fifty-one MHz operation, often called the "magic band," benefits significantly from a well-designed antenna, and this resource details the construction of a rigid 6-meter _Moxon antenna_ using common DIY store materials. The author, 4L/G8BAG, shares his experience with the 6m band, highlighting its potential for long-distance contacts, with single-hop sporadic E propagation enabling QSOs up to **2,500 km** and multi-hop contacts reaching **10,000 km**. The project emphasizes cost-effectiveness and durability, utilizing yellow gas pipe with an internal stainless steel lining for the antenna elements. The article provides specific dimensions for the Moxon rectangle, derived from the 12mm internal diameter of the gas pipe's steel core, rather than the outer plastic. It also details the use of white PVC water pipe for insulators and mounting, ensuring a tight fit with the yellow gas pipe. Initial testing with an MFJ antenna analyzer showed an excellent 1:1 SWR across the 50-52 MHz range, even when using 75 Ohm satellite cable as a feeder. The construction process is straightforward, involving cutting and bending the gas pipe, fitting insulators, and connecting the feedline. The author's successful on-air results, including a 1000 km contact with a temporary vertical, underscore the effectiveness of the 6m band and the Moxon design. The resource concludes with a note on exploring heavier gauge gas pipe for future 10m antenna projects.

Galvanic corrosion, a destructive process triggered by dissimilar metal contact in a corrosive electrolyte, poses a significant threat in antenna manufacturing. With aluminum and stainless steel components commonly involved, unaddressed corrosion can lead to white particle accumulation, causing long-term damage. Awareness of the galvanic series and the application of protective coatings like Alumslip can mitigate this pervasive issue, ensuring a prolonged antenna lifespan.

This report details a modification of a Diamond V2000 antenna, replacing its original two 0.50 m radials with two 1.55 m radials. Initial M5-threaded rods failed to fit; the housing required M6 threads. Custom radials were made using 8 mm OD aluminium tubing and M6-threaded stainless steel ends, secured with nuts machined to 9 mm. SWR issues on 6 m (>2:1) were largely due to a poor counterpoise connection, resolved during reassembly. NanoVNA measurements showed no adverse effects on 2 m or 70 cm. The final setup retains the two 1.55 m radials and original counterpoise. Other operators reported SWR degradation with similar mods—sometimes fixed by adding capacitance—but this was not observed here.